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Difference between revisions of "Plastic compression machine, Precious Plastic"

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{{Projekt
{{Projekt2
|Images={{ProjektImages
|Images=
{{ProjektImages
|projectimage=pp_pcm_Precious Plastic - Construye la compresión. 12-18 screenshot.png
}}
{{ProjektImages
|projectimage=Plastic compression machine.png
|projectimage=Plastic compression machine.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=precious plastics Compression.png
|projectimage=precious plastics Compression.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Compression-image.jpg
|projectimage=Compression-image.jpg
}}
{{ProjektImages
|projectimage=pp_pcm_compression3_2.jpg
}}
{{ProjektImages
|projectimage=pp_pcm_Precious Plastic - Construye la compresión. 0-19 screenshot.png
}}
}}
|subcat=Moulding machines
|subcat=Moulding machines
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|bill_materials_pub=yes
|bill_materials_pub=yes
|contains_pdf_drawings=yes
|contains_pdf_drawings=yes
|technology_readyness_level=9
|technology_readyness_level=6
|TechDoc={{ProjektComponent
|Desc=
{{ProjektComponent2
|cmpimage=pp_pcm_compression3_2.jpg
|cmptitle=Description
|cmpimg=
Introducing the DIY Plastic Compression Machine by Precious Plastic, made from a repurposed oven and a screw jack. This affordable and sustainable solution allows compress plastic waste into compact blocks, or useful objects, reducing its volume for easier transportation and storage and contributing to the recycling of plastic. It has clear instructions provided on the [https://community.preciousplastic.com/academy/build/compression developper website].
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle= Technical data
|cmpimg=
Some features of the machine:
* Version: 2.0
* Weight: 30 kg
* Dimensions: 500 x 590 x 1590 mm
* Compression: 2t car jack
* Voltage: 220V
* AMP: 2.6A
* Input Flake Size: Medium, Small
* Temperature control: PID Controller, Solid State Relay and Thermocouple
* Output: 1 part per 40 minutes. Depends largely on the mould.
}}
|TechDoc=
{{ProjektComponent2
|cmptitle=PDF with all drawings
|cmptitle=PDF with all drawings
|cmpimage=Compression all.pdf
|cmpimage=pp_pcm__Page1.jpg
}}{{ProjektComponent
|cmpfile1=Compression all.pdf
|cmptitle=Bill of materials
}}
|cmpfile1=Bill of materials Machines - Compression.pdf
{{ProjektComponent2
}}{{ProjektComponent
|cmptitle=CAD-Files
|cmptitle=CAD-Files
|cmpimage=pp_pcm_CAD1.jpg
|cmpfile1=Compression V2.0 CAD.iges
|cmpfile1=Compression V2.0 CAD.iges
|cmpfile2=Compression V2.0 CAD.sat
|cmpfile2=Compression V2.0 CAD.sat
|cmpfile3=Compression V2.0 CAD.step
|cmpfile3=Compression V2.0 CAD.step
}}
}}
|Materials={{ProjektMaterials
{{ProjektComponent2
|cmptitle=Bill of materials
|cmpfile1=Bill of materials Machines - Compression.pdf
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Other technical notes
|cmpimage=pp_pcm_Precious Plastic - Construye la compresión. 12-34 screenshot.png
|cmpimg=
<h3>Tips & tricks while making</h3>
* Look around for second hand or scrap ovens.
* Try to make the hole into the oven only as big as it needs to be. This will save on insulation.
* Have a look at the other versions of the machine before diving into these plans.
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Assembly instructions
<!-- |cmpimage= -->
|cmpimg=
Here are some plans with the assembly sets and pieces, which can be detailed at [https://www.youtube.com/watch?v=ogI8kt0w43Y this link]
<div class="mw-collapsible" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1">
<div style="text-align:left;">
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom in</i>
</div>
<div class="res-img col-auto col-sm-auto col-md-auto col-lg-5 col-xl-5">
[[File:pp_pcm_Assembly1.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page2.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page4.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page5.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page7.jpg]]
</div>
</div>
<div class="mw-collapsible mw-collapsed" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1">
<div style="text-align:left;;">
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom out</i>
</div>
<div  class="res-img" style="width: 800px">
[[File:pp_pcm_Assembly1.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page2.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page4.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page5.jpg]]
<div style="margin:20px"></div>
[[File:pp_pcm__Page7.jpg]]
</div>
</div>
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Tests, practical applications
|cmpimage=pp_pcm_Precious Plastic - Construye la compresión. 0-18 screenshot.png
|cmpimg=
In the developer's video, a complete test is carried out, where the compression of recycled matter is carried out, obtaining products that can be used later, see [https://youtu.be/ogI8kt0w43Y?t=703 this point in the video].
}}
|Materials=
{{ProjektMaterials
|matpartnumber=1
|matpartnumber=1
|matquantity=1
|matquantity=1
|matdesc=Electronics box
|matdesc=Electronics box
|matpdffile=06 compression electronics.pdf
|matpdffile=06 compression electronics.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.1
|matpartnumber=1.1
|matquantity=1
|matquantity=1
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|matdrawingsheet=1
|matdrawingsheet=1
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
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|matpartnumber=1.2
|matquantity=1
|matquantity=1
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|matdrawingsheet=2
|matdrawingsheet=2
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=1.3
|matpartnumber=1.3
|matquantity=1
|matquantity=1
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|matdrawingsheet=3
|matdrawingsheet=3
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
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{{ProjektMaterials
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|matpartnumber=1.4
|matquantity=1
|matquantity=1
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|matdrawingsheet=4
|matdrawingsheet=4
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
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|matpartnumber=1.5
|matquantity=1
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|matdrawingsheet=5
|matdrawingsheet=5
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=1.6
|matpartnumber=1.6
|matquantity=4
|matquantity=4
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|matdrawingsheet=6
|matdrawingsheet=6
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
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{{ProjektMaterials
|matpartnumber=1.7
|matpartnumber=1.7
|matquantity=1
|matquantity=1
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|matdrawingsheet=7
|matdrawingsheet=7
|matpdffile=06_compression electronics.pdf
|matpdffile=06_compression electronics.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2
|matpartnumber=2
|matquantity=1
|matquantity=1
|matdesc=Oven cover
|matdesc=Oven cover
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.1
|matpartnumber=2.1
|matquantity=4
|matquantity=4
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|matspec=Steel, L=545
|matspec=Steel, L=545
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.2
|matpartnumber=2.2
|matquantity=1
|matquantity=1
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|matspec=Steel, 505x590x1 mm,
|matspec=Steel, 505x590x1 mm,
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.3
|matpartnumber=2.3
|matquantity=1
|matquantity=1
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|matspec=Steel, 505x590x1 mm,
|matspec=Steel, 505x590x1 mm,
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.4
|matpartnumber=2.4
|matquantity=2
|matquantity=2
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|matspec=Steel, 590x590x1,
|matspec=Steel, 590x590x1,
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.5
|matpartnumber=2.5
|matquantity=2
|matquantity=2
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|matspec=Steel, L=590
|matspec=Steel, L=590
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.6
|matpartnumber=2.6
|matquantity=2
|matquantity=2
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|matspec=Steel, L=505
|matspec=Steel, L=505
|matpdffile=02 compression oven cover.pdf
|matpdffile=02 compression oven cover.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3
|matpartnumber=3
|matquantity=1
|matquantity=1
|matdesc=Press table
|matdesc=Press table
|matpdffile=04 compression press.pdf
|matpdffile=04 compression press.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.1
|matpartnumber=3.1
|matquantity=1
|matquantity=1
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|matspec=250x250x3, Steel
|matspec=250x250x3, Steel
|matpdffile=04 compression press.pdf
|matpdffile=04 compression press.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.2
|matpartnumber=3.2
|matquantity=4
|matquantity=4
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|matspec=L=250, Steel
|matspec=L=250, Steel
|matpdffile=04 compression press.pdf
|matpdffile=04 compression press.pdf
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{{ProjektMaterials
|matpartnumber=3.3
|matpartnumber=3.3
|matquantity=4
|matquantity=4
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|matspec=L=109, Steel
|matspec=L=109, Steel
|matpdffile=04 compression press.pdf
|matpdffile=04 compression press.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=3.4
|matpartnumber=3.4
|matquantity=1
|matquantity=1
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|matspec=L=30, Steel
|matspec=L=30, Steel
|matpdffile=04 compression press.pdf
|matpdffile=04 compression press.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=3.5
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|matspec=L=450, Steel
|matspec=L=450, Steel
|matpdffile=04 compression press.pdf
|matpdffile=04 compression press.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=4
|matpartnumber=4
|matquantity=1
|matquantity=1
|matdesc=Framework
|matdesc=Framework
|matpdffile=03 compression framework.pdf
|matpdffile=03 compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=4.1
|matpartnumber=4.1
|matquantity=1
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|matspec=Steel, -1, 34x26 L=120
|matspec=Steel, -1, 34x26 L=120
|matpdffile=03_compression framework.pdf
|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
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|matpartnumber=4.4
|matquantity=1
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|matspec=Steel, 30x30x3 (6), L=440
|matspec=Steel, 30x30x3 (6), L=440
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|matpdffile=03_compression framework.pdf
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{{ProjektMaterials
|matpartnumber=4.5
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|matquantity=2
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|matspec=Steel, 30x30x3 (5), L=510
|matspec=Steel, 30x30x3 (5), L=510
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|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=4.6
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|matquantity=1
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|matspec=Steel, 3mm, 70x130x3
|matspec=Steel, 3mm, 70x130x3
|matpdffile=03_compression framework.pdf
|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=4.7
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|matquantity=4
|matquantity=4
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|matspec=Steel, 30x30x3 (7), L=35
|matspec=Steel, 30x30x3 (7), L=35
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|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=4.8
|matpartnumber=4.8
|matquantity=1
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|matspec=Steel, 30x30x3, L=270
|matspec=Steel, 30x30x3, L=270
|matpdffile=03_compression framework.pdf
|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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|matpartnumber=4.9
|matpartnumber=4.9
|matquantity=1
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|matspec=Steel, 30x30x3 (1), L=170
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|matpdffile=03_compression framework.pdf
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{{ProjektMaterials
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|matquantity=2
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|matspec=Steel, 30x30x3 (2), L=500
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|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=4.11
|matpartnumber=4.11
|matquantity=2
|matquantity=2
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|matspec=Steel, 30x30x3 (3), L=570
|matspec=Steel, 30x30x3 (3), L=570
|matpdffile=03_compression framework.pdf
|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=4.12
|matpartnumber=4.12
|matquantity=4
|matquantity=4
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|matspec=Steel, 30x30x3, L=970mm
|matspec=Steel, 30x30x3, L=970mm
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|matpdffile=03_compression framework.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
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{{ProjektMaterials
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|matpartnumber=5.1
|matquantity=1
|matquantity=1
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|matdesc=PID Controller
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|matspec=0-400 Degree; supplier: Ebay; price: 10€
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.2
|matpartnumber=5.2
|matquantity=1
|matquantity=1
|matdesc=SSR
|matdesc=SSR
|matspec=2-24 V; supplier: Ebay; price: 4€
|matspec=2-24 V; supplier: Ebay; price: 4€
}}{{ProjektMaterials
}}
{{ProjektMaterials
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|matpartnumber=5.3
|matquantity=1
|matquantity=1
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|matdesc=Thermocouple
|matspec=Type K; supplier: Ebay; price: 8€
|matspec=Type K; supplier: Ebay; price: 8€
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.4
|matpartnumber=5.4
|matquantity=1
|matquantity=1
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|matdesc=Power switch
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|matspec=220V; supplier: Scrapyard/Hardware store; price: 3€
}}{{ProjektMaterials
}}
{{ProjektMaterials
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|matpartnumber=5.5
|matquantity=1
|matquantity=1
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|matspec=220V; supplier: Hardware store; price: 3€
}}{{ProjektMaterials
}}
{{ProjektMaterials
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|matpartnumber=5.6
|matquantity=5m
|matquantity=5m
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|matdesc=Powercord
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|matspec=supplier: Scrapyard/Hardware store; price: 2€
}}{{ProjektMaterials
}}
{{ProjektMaterials
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|matquantity=1

Latest revision as of 23:47, 23 June 2023

Project data

Category: Moulding machines

URL (first publication): https://community.preciousplastic.com/academy/build/compression

License: CC BY-SA 4.0

Organization: Precious Plastic

Project status: Active

Certification status: In process


Maturity of the project: production / full product


Contains PDF-drawings: Yes

CAD files are editable: Yes

Assembly instructions are published: Yes

Bill of materials is published: Yes







no

no no 








Pp pcm Precious Plastic - Construye la compresión. 12-18 screenshot.png

  Pp pcm Precious Plastic - Construye la compresión. 12-18 screenshot.pngPlastic compression machine.pngPrecious plastics Compression.pngCompression-image.jpgPp pcm compression3 2.jpgPp pcm Precious Plastic - Construye la compresión. 0-19 screenshot.png

Project details

Description

Pp pcm compression3 2.jpg

Introducing the DIY Plastic Compression Machine by Precious Plastic, made from a repurposed oven and a screw jack. This affordable and sustainable solution allows compress plastic waste into compact blocks, or useful objects, reducing its volume for easier transportation and storage and contributing to the recycling of plastic. It has clear instructions provided on the developper website.

Technical data

Some features of the machine:

  • Version: 2.0
  • Weight: 30 kg
  • Dimensions: 500 x 590 x 1590 mm
  • Compression: 2t car jack
  • Voltage: 220V
  • AMP: 2.6A
  • Input Flake Size: Medium, Small
  • Temperature control: PID Controller, Solid State Relay and Thermocouple
  • Output: 1 part per 40 minutes. Depends largely on the mould.

Technical documentation

PDF with all drawings

Pp pcm Page1.jpg

Files:

Compression all.pdf


CAD-Files

Pp pcm CAD1.jpg

Files:

Compression V2.0 CAD.iges

Compression V2.0 CAD.sat

Compression V2.0 CAD.step


Bill of materials

Files:

Bill of materials Machines - Compression.pdf

Other technical notes

Pp pcm Precious Plastic - Construye la compresión. 12-34 screenshot.png

Tips & tricks while making

  • Look around for second hand or scrap ovens.
  • Try to make the hole into the oven only as big as it needs to be. This will save on insulation.
  • Have a look at the other versions of the machine before diving into these plans.

Assembly instructions

Here are some plans with the assembly sets and pieces, which can be detailed at this link

Zoom in

Pp pcm Assembly1.jpg

Pp pcm Page2.jpg

Pp pcm Page4.jpg

Pp pcm Page5.jpg

Pp pcm Page7.jpg

Zoom out

Pp pcm Assembly1.jpg

Pp pcm Page2.jpg

Pp pcm Page4.jpg

Pp pcm Page5.jpg

Pp pcm Page7.jpg

Tests, practical applications

Pp pcm Precious Plastic - Construye la compresión. 0-18 screenshot.png

In the developer's video, a complete test is carried out, where the compression of recycled matter is carried out, obtaining products that can be used later, see this point in the video.


+ General Reviews General Reviews

Add Review

Reviews

Pos. Qty. Part Name Part code Part Type Specifications Review Status Show All Comments
1 1 Electronics box

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1.1 1 Rear 1

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1.2 1 Side (2) 2

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1.3 1 Bottom 3

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1.4 1 Cover (1) 4

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1.5 1 Bracket 5

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1.6 4 Side 6

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1.7 1 Top 7

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2 1 Oven cover

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2.1 4 Angle 30x30x3 (1) 8 Steel, L=545

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2.2 1 Sheet 1 mm (2) 7 Steel, 505x590x1 mm,

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2.3 1 Sheet 1mm 6 Steel, 505x590x1 mm,

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2.4 2 Sheet 1mm (1) 5 Steel, 590x590x1,

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2.5 2 Angle 30x30x3(2) 4 Steel, L=590

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2.6 2 Angle 30x30x3) 2 Steel, L=505

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3 1 Press table

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3.1 1 Sheet 1 250x250x3, Steel

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3.2 4 Angle 30x30x3 2 L=250, Steel

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3.3 4 Flat 30x4 3 L=109, Steel

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3.4 1 Tube 34x4 4 L=30, Steel

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3.5 1 Rod 25 5 L=450, Steel

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4 1 Framework

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4.1 1 Tube 1 Steel, -1, 34x26 L=120

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4.4 1 Tube 4 Steel, 30x30x3 (6), L=440

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4.5 2 Tube 5 Steel, 30x30x3 (5), L=510

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4.6 1 Sheet 6 Steel, 3mm, 70x130x3

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4.7 4 Tube 7 Steel, 30x30x3 (7), L=35

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4.8 1 Tube 8 Steel, 30x30x3, L=270

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4.9 1 Tube 9 Steel, 30x30x3 (1), L=170

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4.10 2 Tube 10 Steel, 30x30x3 (2), L=500

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4.11 2 Tube 11 Steel, 30x30x3 (3), L=570

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4.12 4 Tube 12 Steel, 30x30x3, L=970mm

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5 1 Electronics

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5.1 1 PID Controller 0-400 Degree; supplier: Ebay; price: 10€

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5.2 1 SSR 2-24 V; supplier: Ebay; price: 4€

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5.3 1 Thermocouple Type K; supplier: Ebay; price: 8€

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5.4 1 Power switch 220V; supplier: Scrapyard/Hardware store; price: 3€

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5.5 1 Led indicator 220V; supplier: Hardware store; price: 3€

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5.6 5m Powercord supplier: Scrapyard/Hardware store; price: 2€

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6 1 Oven 45x45x55; supplier: scrapyard; price: 10€

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