Difference between revisions of "Plastic compression machine, Precious Plastic"
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{{ | {{Projekt2 | ||
|Images={{ProjektImages | |Images= | ||
{{ProjektImages | |||
|projectimage=pp_pcm_Precious Plastic - Construye la compresión. 12-18 screenshot.png | |||
}} | |||
{{ProjektImages | |||
|projectimage=Plastic compression machine.png | |||
}} | |||
{{ProjektImages | |||
|projectimage=precious plastics Compression.png | |||
}} | |||
{{ProjektImages | |||
|projectimage=Compression-image.jpg | |projectimage=Compression-image.jpg | ||
}}{{ProjektImages | }} | ||
|projectimage= | {{ProjektImages | ||
|projectimage=pp_pcm_compression3_2.jpg | |||
}} | |||
{{ProjektImages | |||
|projectimage=pp_pcm_Precious Plastic - Construye la compresión. 0-19 screenshot.png | |||
}} | }} | ||
|subcat=Moulding machines | |subcat=Moulding machines | ||
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|bill_materials_pub=yes | |bill_materials_pub=yes | ||
|contains_pdf_drawings=yes | |contains_pdf_drawings=yes | ||
|technology_readyness_level= | |technology_readyness_level=6 | ||
|TechDoc={{ | |Desc= | ||
{{ProjektComponent2 | |||
|cmpimage=pp_pcm_compression3_2.jpg | |||
|cmptitle=Description | |||
|cmpimg= | |||
Introducing the DIY Plastic Compression Machine by Precious Plastic, made from a repurposed oven and a screw jack. This affordable and sustainable solution allows compress plastic waste into compact blocks, or useful objects, reducing its volume for easier transportation and storage and contributing to the recycling of plastic. It has clear instructions provided on the [https://community.preciousplastic.com/academy/build/compression developper website]. | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle= Technical data | |||
|cmpimg= | |||
Some features of the machine: | |||
* Version: 2.0 | |||
* Weight: 30 kg | |||
* Dimensions: 500 x 590 x 1590 mm | |||
* Compression: 2t car jack | |||
* Voltage: 220V | |||
* AMP: 2.6A | |||
* Input Flake Size: Medium, Small | |||
* Temperature control: PID Controller, Solid State Relay and Thermocouple | |||
* Output: 1 part per 40 minutes. Depends largely on the mould. | |||
}} | |||
|TechDoc= | |||
{{ProjektComponent2 | |||
|cmptitle=PDF with all drawings | |cmptitle=PDF with all drawings | ||
|cmpimage= | |cmpimage=pp_pcm__Page1.jpg | ||
|cmpfile1=Compression all.pdf | |||
}} | |||
|cmpfile1= | {{ProjektComponent2 | ||
}}{{ | |||
|cmptitle=CAD-Files | |cmptitle=CAD-Files | ||
|cmpimage=pp_pcm_CAD1.jpg | |||
|cmpfile1=Compression V2.0 CAD.iges | |cmpfile1=Compression V2.0 CAD.iges | ||
|cmpfile2=Compression V2.0 CAD.sat | |cmpfile2=Compression V2.0 CAD.sat | ||
|cmpfile3=Compression V2.0 CAD.step | |cmpfile3=Compression V2.0 CAD.step | ||
}} | }} | ||
|Materials={{ProjektMaterials | {{ProjektComponent2 | ||
|cmptitle=Bill of materials | |||
|cmpfile1=Bill of materials Machines - Compression.pdf | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle=Other technical notes | |||
|cmpimage=pp_pcm_Precious Plastic - Construye la compresión. 12-34 screenshot.png | |||
|cmpimg= | |||
<h3>Tips & tricks while making</h3> | |||
* Look around for second hand or scrap ovens. | |||
* Try to make the hole into the oven only as big as it needs to be. This will save on insulation. | |||
* Have a look at the other versions of the machine before diving into these plans. | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle=Assembly instructions | |||
<!-- |cmpimage= --> | |||
|cmpimg= | |||
Here are some plans with the assembly sets and pieces, which can be detailed at [https://www.youtube.com/watch?v=ogI8kt0w43Y this link] | |||
<div class="mw-collapsible" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1"> | |||
<div style="text-align:left;"> | |||
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom in</i> | |||
</div> | |||
<div class="res-img col-auto col-sm-auto col-md-auto col-lg-5 col-xl-5"> | |||
[[File:pp_pcm_Assembly1.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page2.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page4.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page5.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page7.jpg]] | |||
</div> | |||
</div> | |||
<div class="mw-collapsible mw-collapsed" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1"> | |||
<div style="text-align:left;;"> | |||
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom out</i> | |||
</div> | |||
<div class="res-img" style="width: 800px"> | |||
[[File:pp_pcm_Assembly1.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page2.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page4.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page5.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:pp_pcm__Page7.jpg]] | |||
</div> | |||
</div> | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle=Tests, practical applications | |||
|cmpimage=pp_pcm_Precious Plastic - Construye la compresión. 0-18 screenshot.png | |||
|cmpimg= | |||
In the developer's video, a complete test is carried out, where the compression of recycled matter is carried out, obtaining products that can be used later, see [https://youtu.be/ogI8kt0w43Y?t=703 this point in the video]. | |||
}} | |||
|Materials= | |||
{{ProjektMaterials | |||
|matpartnumber=1 | |matpartnumber=1 | ||
|matquantity=1 | |||
|matdesc=Electronics box | |matdesc=Electronics box | ||
|matpdffile=06 compression electronics.pdf | |matpdffile=06 compression electronics.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=1.1 | |matpartnumber=1.1 | ||
|matquantity=1 | |||
|matdesc=Rear | |||
|matdrawingsheet=1 | |matdrawingsheet=1 | ||
|matpdffile=06_compression electronics.pdf | |matpdffile=06_compression electronics.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=1.2 | |matpartnumber=1.2 | ||
|matquantity=1 | |||
|matdesc=Side (2) | |||
|matdrawingsheet=2 | |matdrawingsheet=2 | ||
|matpdffile=06_compression electronics.pdf | |matpdffile=06_compression electronics.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=1.3 | |matpartnumber=1.3 | ||
|matquantity=1 | |||
|matdesc=Bottom | |||
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|matpdffile=06_compression electronics.pdf | |matpdffile=06_compression electronics.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
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|matpdffile=06_compression electronics.pdf | |matpdffile=06_compression electronics.pdf | ||
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{{ProjektMaterials | |||
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|matquantity=1 | |||
|matdesc=Bracket | |||
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|matpdffile=06_compression electronics.pdf | |matpdffile=06_compression electronics.pdf | ||
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{{ProjektMaterials | |||
|matpartnumber=1.6 | |matpartnumber=1.6 | ||
|matquantity=4 | |||
|matdesc=Side | |||
|matdrawingsheet=6 | |matdrawingsheet=6 | ||
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{{ProjektMaterials | |||
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}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
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{{ProjektMaterials | |||
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|matdesc=Angle 30x30x3 (1) | |||
|matdrawingsheet=8 | |matdrawingsheet=8 | ||
|matspec=Steel, L=545 | |matspec=Steel, L=545 | ||
|matpdffile=02 compression oven cover.pdf | |matpdffile=02 compression oven cover.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
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|matquantity=1 | |||
|matdesc=Sheet 1 mm (2) | |||
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|matspec=Steel, 505x590x1 mm, | |matspec=Steel, 505x590x1 mm, | ||
|matpdffile=02 compression oven cover.pdf | |matpdffile=02 compression oven cover.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=2.3 | |matpartnumber=2.3 | ||
|matquantity=1 | |||
|matdesc=Sheet 1mm | |||
|matdrawingsheet=6 | |matdrawingsheet=6 | ||
|matspec=Steel, 505x590x1 mm, | |matspec=Steel, 505x590x1 mm, | ||
|matpdffile=02 compression oven cover.pdf | |matpdffile=02 compression oven cover.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
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|matpdffile=02 compression oven cover.pdf | |matpdffile=02 compression oven cover.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
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|matspec=Steel, L=505 | |matspec=Steel, L=505 | ||
|matpdffile=02 compression oven cover.pdf | |matpdffile=02 compression oven cover.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=3 | |matpartnumber=3 | ||
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|matdesc=Press table | |matdesc=Press table | ||
|matpdffile=04 compression press.pdf | |matpdffile=04 compression press.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=3.1 | |matpartnumber=3.1 | ||
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|matspec=250x250x3, Steel | |matspec=250x250x3, Steel | ||
|matpdffile=04 compression press.pdf | |matpdffile=04 compression press.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matspec=L=250, Steel | |matspec=L=250, Steel | ||
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}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
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|matdesc=Flat 30x4 | |||
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|matspec=L=109, Steel | |matspec=L=109, Steel | ||
|matpdffile=04 compression press.pdf | |matpdffile=04 compression press.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=3.4 | |matpartnumber=3.4 | ||
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|matspec=L=30, Steel | |matspec=L=30, Steel | ||
|matpdffile=04 compression press.pdf | |matpdffile=04 compression press.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=3.5 | |matpartnumber=3.5 | ||
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|matspec=L=450, Steel | |matspec=L=450, Steel | ||
|matpdffile=04 compression press.pdf | |matpdffile=04 compression press.pdf | ||
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{{ProjektMaterials | |||
|matpartnumber=4 | |matpartnumber=4 | ||
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|matpartnumber=4.9 | |matpartnumber=4.9 | ||
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|matdrawingsheet=9 | |matdrawingsheet=9 | ||
|matspec=Steel, 30x30x3 (1), L=170 | |matspec=Steel, 30x30x3 (1), L=170 | ||
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|matpdffile=03_compression framework.pdf | |matpdffile=03_compression framework.pdf | ||
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}} | |||
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|matpartnumber=5.2 | |||
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}} | |||
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|matpartnumber=5.3 | |||
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}} | |||
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|matpartnumber=5.4 | |||
|matquantity=1 | |matquantity=1 | ||
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}} | |||
{{ProjektMaterials | |||
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}} | |||
}}{{ProjektMaterials | {{ProjektMaterials | ||
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|matdesc=Powercord | |matdesc=Powercord | ||
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}} | |||
}}{{ProjektMaterials | {{ProjektMaterials | ||
|matpartnumber=6 | |matpartnumber=6 | ||
|matquantity=1 | |||
|matdesc=Oven | |matdesc=Oven | ||
|matspec=45x45x55; supplier: scrapyard; price: 10€ | |matspec=45x45x55; supplier: scrapyard; price: 10€ | ||
|matpdffile=01 compression oven reference.pdf | |matpdffile=01 compression oven reference.pdf | ||
}} | }} | ||
|certificate_requested=No | |certificate_requested=No | ||
|certificate_status=in process | |certificate_status=in process | ||
|reviewer1=Aquilesmorillo | |||
}} | }} |
Latest revision as of 23:47, 23 June 2023
Project data
Category: Moulding machines URL (first publication): https://community.preciousplastic.com/academy/build/compression License: CC BY-SA 4.0 Organization: Precious Plastic Project status: Active Certification status: In process
Maturity of the project: production / full product
Contains PDF-drawings: Yes CAD files are editable: Yes Assembly instructions are published: Yes Bill of materials is published: Yes
no no
|
|
Project details
Description
Introducing the DIY Plastic Compression Machine by Precious Plastic, made from a repurposed oven and a screw jack. This affordable and sustainable solution allows compress plastic waste into compact blocks, or useful objects, reducing its volume for easier transportation and storage and contributing to the recycling of plastic. It has clear instructions provided on the developper website.
Technical data
Some features of the machine:
- Version: 2.0
- Weight: 30 kg
- Dimensions: 500 x 590 x 1590 mm
- Compression: 2t car jack
- Voltage: 220V
- AMP: 2.6A
- Input Flake Size: Medium, Small
- Temperature control: PID Controller, Solid State Relay and Thermocouple
- Output: 1 part per 40 minutes. Depends largely on the mould.
Technical documentation
Bill of materials
Other technical notes
Assembly instructions
Here are some plans with the assembly sets and pieces, which can be detailed at this link
Tests, practical applications
In the developer's video, a complete test is carried out, where the compression of recycled matter is carried out, obtaining products that can be used later, see this point in the video.
+ General Reviews
Reviews
Pos. | Qty. | Part Name | Part code | Part Type | Specifications | Review Status | Show All Comments | |
---|---|---|---|---|---|---|---|---|
1 | 1 | Electronics box | ||||||
1.1 | 1 | Rear | 1 | |||||
1.2 | 1 | Side (2) | 2 | |||||
1.3 | 1 | Bottom | 3 | |||||
1.4 | 1 | Cover (1) | 4 | |||||
1.5 | 1 | Bracket | 5 | |||||
1.6 | 4 | Side | 6 | |||||
1.7 | 1 | Top | 7 | |||||
2 | 1 | Oven cover | ||||||
2.1 | 4 | Angle 30x30x3 (1) | 8 | Steel, L=545 | ||||
2.2 | 1 | Sheet 1 mm (2) | 7 | Steel, 505x590x1 mm, | ||||
2.3 | 1 | Sheet 1mm | 6 | Steel, 505x590x1 mm, | ||||
2.4 | 2 | Sheet 1mm (1) | 5 | Steel, 590x590x1, | ||||
2.5 | 2 | Angle 30x30x3(2) | 4 | Steel, L=590 | ||||
2.6 | 2 | Angle 30x30x3) | 2 | Steel, L=505 | ||||
3 | 1 | Press table | ||||||
3.1 | 1 | Sheet | 1 | 250x250x3, Steel | ||||
3.2 | 4 | Angle 30x30x3 | 2 | L=250, Steel | ||||
3.3 | 4 | Flat 30x4 | 3 | L=109, Steel | ||||
3.4 | 1 | Tube 34x4 | 4 | L=30, Steel | ||||
3.5 | 1 | Rod 25 | 5 | L=450, Steel | ||||
4 | 1 | Framework | ||||||
4.1 | 1 | Tube | 1 | Steel, -1, 34x26 L=120 | ||||
4.4 | 1 | Tube | 4 | Steel, 30x30x3 (6), L=440 | ||||
4.5 | 2 | Tube | 5 | Steel, 30x30x3 (5), L=510 | ||||
4.6 | 1 | Sheet | 6 | Steel, 3mm, 70x130x3 | ||||
4.7 | 4 | Tube | 7 | Steel, 30x30x3 (7), L=35 | ||||
4.8 | 1 | Tube | 8 | Steel, 30x30x3, L=270 | ||||
4.9 | 1 | Tube | 9 | Steel, 30x30x3 (1), L=170 | ||||
4.10 | 2 | Tube | 10 | Steel, 30x30x3 (2), L=500 | ||||
4.11 | 2 | Tube | 11 | Steel, 30x30x3 (3), L=570 | ||||
4.12 | 4 | Tube | 12 | Steel, 30x30x3, L=970mm | ||||
5 | 1 | Electronics | ||||||
5.1 | 1 | PID Controller | 0-400 Degree; supplier: Ebay; price: 10€ | |||||
5.2 | 1 | SSR | 2-24 V; supplier: Ebay; price: 4€ | |||||
5.3 | 1 | Thermocouple | Type K; supplier: Ebay; price: 8€ | |||||
5.4 | 1 | Power switch | 220V; supplier: Scrapyard/Hardware store; price: 3€ | |||||
5.5 | 1 | Led indicator | 220V; supplier: Hardware store; price: 3€ | |||||
5.6 | 5m | Powercord | supplier: Scrapyard/Hardware store; price: 2€ | |||||
6 | 1 | Oven | 45x45x55; supplier: scrapyard; price: 10€ | |||||