Difference between revisions of "Solar Water Heater - Capacity 100L"
Inddigital (talk | contribs) ((by SublimeText.Mediawiker)) |
Inddigital (talk | contribs) ((by SublimeText.Mediawiker)) |
||
Line 277: | Line 277: | ||
* Peer-Reviews | * Peer-Reviews | ||
: Peer-Reviews by the community, team members, experts etc. | : Peer-Reviews by the community, team members, experts etc. | ||
: A previous review stage was not carried out, but the technical observations were left for the formal certification stage, which is shown below. | : A previous review stage was not carried out, but the technical observations were left for the formal [[#6._Certification DIN_Spec_3105|certification stage]], which is shown below. | ||
<div style="margin:20px"></div> | <div style="margin:20px"></div> | ||
==== 5. Manufacturing, tests and improvements ==== | ==== 5. Manufacturing, tests and improvements ==== |
Revision as of 01:38, 21 January 2023
Solar Water Heater - Capacity 100L Basic Data Category: Solar collectors Keywords: thermal, heater, diy, water, heating, efficiency, renewable, sustainable, winter, frost, sun, thermosiphon, collector, drainage, insulation, fiberglass License: CC BY-SA 4.0 Organization: OHO Project status: Active Certification status: In process Technical documentation Maturity of the project: prototype
Contains PDF-drawings: Yes CAD files are editable: Yes Assembly instructions are published: Yes Bill of materials is published: Yes
yes yes
|
|
Description
Manufacturing project, Supported by: GLS Treuhand Stiftung Neue Energie
Technical documentation
PDF plans | |
Files: |
CAD files | |
Files: |
Technical development | |
Files: |
Project development | |
Based on the DIN 2221 standard, among others, OHO has established a series of stages in which the satisfactory completion of this project was carried out 1 Feasibility studyManufacturing as OSAT technology is possible?
2 Market analisis and requirements Functional and quantitative requirementsFunctional and quantitative requirements
3 Search & analisis DIY technologiesThe best technical solutions for all parts and components
4 Development and documentationPlans and specifications of all parts and components
5. Manufacturing, tests and improvementsTo date, this project is on hold for manufacturing. 6. Certification DIN Spec 3105
Verification of the completeness of the documents:
|
+ General Reviews
Parts list
Pos. | Qty. | Part Name | Part code | Part Type | Specifications | Review Status | Show All Comments | |
---|---|---|---|---|---|---|---|---|
A1 | 1 | 3D Views | ||||||
A2 | 1 | 3D Explosion Views | ||||||
B | Parts list | |||||||
C | Technical notes | Hydraulic Schematic, General Notes, Operation and Maintenance Manual | ||||||
1.00 | 1 | Collector | ||||||
1.01 | 4 | Crossmember1 | Production | Angle 1 1/2*1 1/2"*4mm*910mm, A36 Steel | ||||
1.02 | 4 | Beam1 | Production | Angle 1 1/2*1 1/2"*4mm*2110mm, A36 Steel | ||||
1.03 | 1 | Transparent plate | Buy | Glass 2100*900*5mm | ||||
1.04 | 1 | Collector insulation | Buy | Fiberglass wool, surface 2m2, thickness 80mm | ||||
1.05 | 1 | Collector plate | Production | Galvanized sheet 1932*728mm, 20 gauge | ||||
1.06 | 4 | Cover anchor | Production | Plate 1 1/2*3/16"*175mm, A36 Steel | ||||
1.07 | 1 | Collector box | Production | Galvanized sheet 1200*2400mm, 20-gauge, bent and riveted | ||||
1.08 | 4 | Cover nut | Standard | Hex nut 1/2", UNC, grade 5 | ||||
1.09 | 2 | Lid plate | Production | Plate 1 1/2*3/16"*152mm, A36 Steel | ||||
1.10 | 4 | Cover bolt | Production | Threaded Rod 1/2"*13 UNC* 38mm | ||||
1.11 | 2 | Anchor ear1 | Production | Plate 1 1/2*3/16"*51mm, A36 Steel | ||||
1.12 | 2 | Manifold leg | Production | Angle 1 1/2*1 1/2"*4mm*150mm, A36 Steel | ||||
1.13 | 2 | Manifold water elbow | Standard | 3/4" PVC Elbow, threaded, high temperature | ||||
1.14 | 16 | Manifold water pipe 01 | Production | PVC pipe 3/4"*48mm, threaded, high temperature | ||||
1.15 | 16 | Manifold water tee | Standard | 3/4" PVC tee, threaded, high temperature | ||||
1.16 | 2 | Manifold water pipe 02 | Production | 3/4"*175mm PVC pipe, threaded, high temperature | ||||
1.17 | 2 | Universal union1 | Standard | 3/4" PVC universal union, threaded, high temperature | ||||
1.18 | 9 | Manifold water pipe 03 | Production | 3/4"*1800mm PVC pipe, threaded, high temperature | ||||
2.00 | 1 | Supporting structure | ||||||
2.01 | 4 | Column | Production | Angle 1 1/2*1 1/2"*4mm*2230mm, Steel A36 | ||||
2.02 | 6 | Prop1 | Production | Angle 1 1/2*1 1/2"*4mm*800mm, A36 Steel | ||||
2.03 | 6 | Strut2 | Production | Angle 1 1/2*1 1/2"*4mm*900mm, Steel A36 | ||||
2.04 | 2 | Hitch profile | Production | Angle 1 1/2*1 1/2"*4mm*2230mm, A36 Steel | ||||
2.05 | 4 | Anchor ear2 | Production | Plate 1 1/2*3/16"*51mm, A36 Steel | ||||
2.06 | 2 | Reservoir side1 | Production | Galvanized sheet 894*915mm, 20 gauge | ||||
2.07 | 2 | Reservoir side2 | Production | Galvanized sheet 784*975mm, 20 ga. | ||||
2.08 | 16 | Table1 | Production | Wooden lath 2*1"*792mm, attached to 2.09 with nails | ||||
2.09 | 2 | Table2 | Production | Wooden lath 2*1"*826mm | ||||
2.10 | 2 | Reservoir isolator1 | Buy | Fiberglass wool, surface 0.8m2, thickness 80mm | ||||
2.11 | 2 | Reservoir Insulator2 | Buy | Fiberglass wool, area 0.7m2, thickness 80mm | ||||
2.12 | 1 | Reservoir Insulator3 | Buy | Fiberglass wool, surface 0.5m2, thickness 80mm | ||||
2.13 | 2 | Coupling bolt | Standard | Hexagonal screw 1/2*1", UNC, grade 5 | ||||
2.14 | 2 | Coupling nut | Standard | Hexagonal nut 1/2", UNC, grade 5 | ||||
2.15 | 2 | Cover plate1 | Production | Plate 1*1/8"*792mm, Steel A36 | ||||
2.16 | 2 | Lid plate2 | Production | Flat Plate 1*1/8"*525mm, A36 Steel | ||||
2.17 | 2 | Handle | Production | 1/2" round bar, L 310mm, bent | ||||
2.18 | 1 | Lid liner | Production | Galvanized sheet 1035*1145mm, 20 gauge, bent and riveted | ||||
2.19 | 1 | Reservoir insulator4 | Buy | Fiberglass wool, surface area 0.6m2, thickness 80mm | ||||
3.00 | 1 | Reservoir | ||||||
3.01 | 1 | Reservoir tank | Buy | HDPE plastic drum, Volume 100-120L | ||||
3.02 | 1 | Floating | Buy | Floating ball or out of tank, inlet and outlet connections 3/4" threaded | ||||
3.03 | 1 | Reservoir water pipe1 | Production | PVC pipe 3/4"*600mm, threaded, high temperature | ||||
3.04 | 2 | Reservoir tank connection | Standard | Tank connection 3/4", threaded, high temperature | ||||
3.05 | 1 | Breather | Production | 3/4"*500mm PVC pipe, threaded, high temperature | ||||
3.06 | 2 | Universal union - reservoir | Standard | 3/4" PVC universal union, threaded, high temperature | ||||
3.07 | 2 | Reservoir water pipe2 | Production | PVC pipe 3/4"*290mm, threaded, high temperature, sectioned for stopcock installation | ||||
3.08 | 2 | Reservoir stopcock, use and replacement | Standard | 1/2" stopcock | ||||
4.00 | 1 | Nets1 | ||||||
4.01 | 1 | Manifold inlet pipe1 | Production | PVC pipe 3/4"*1860mm, threaded, high temperature | ||||
4.02 | 1 | Manifold inlet pipe2 | Production | 3/4"*376mm PVC pipe, threaded, high temperature | ||||
4.03 | 1 | Pipe3 collector inlet | Production | PVC pipe 3/4"*100mm, threaded, high temperature | ||||
4.04 | 1 | Pipe4 manifold inlet | Production | PVC pipe 3/4"*70mm, threaded, high temperature | ||||
4.05 | 1 | Pipe5 manifold inlet | Production | 3/4"*50mm PVC pipe, threaded, high temperature | ||||
4.06 | 1 | Pipe6 collector inlet | Production | PVC pipe 3/4"*200mm, threaded, high temperature | ||||
4.07 | 1 | Pipe7 collector inlet | Production | PVC pipe 3/4"*84mm, threaded, high temperature | ||||
4.08 | 1 | Tank connection for collector inlet | Standard | Tank connection 3/4", threaded, high temperature | ||||
4.09 | 2 | Universal union - network | Standard | Universal union PVC 3/4", threaded, high temperature | ||||
4.10 | 5 | Mains elbow | Standard | PVC elbow 3/4", threaded, high temperature | ||||
4.11 | 1 | Check valve | Buy | 3/4" check valve, threaded, swing type | ||||
4.12 | 1 | Mains tee | Standard | Tee 3/4" PVC, threaded, high temperature | ||||
4.13 | 2 | Mains, recirculation and drain valve | Standard | 1/2" stopcock | ||||
4.14 | 1 | Pipe8 manifold inlet | Production | 3/4"*990mm PVC pipe, threaded, high temperature | ||||
4.15 | 1 | Pipe9 manifold inlet | Production | 3/4"*480mm PVC pipe, threaded, high temp. | ||||
4.16 | 1 | Pipe10 manifold inlet | Production | 3/4"*70mm PVC pipe, threaded, high temperature | ||||
4.17 | 1 | Pipe11 manifold inlet | Production | 3/4"*50mm PVC pipe, threading, high temperature | ||||
4.18 | 1 | Pipe12 collector inlet | Production | 3/4"*65mm PVC pipe, threaded, high temperature | ||||