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Difference between revisions of "Plastic injection machine, Precious Plastic"

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{{Projekt
{{Projekt2
|Images={{ProjektImages
|Images=
{{ProjektImages
|projectimage=injection.jpg
}}
{{ProjektImages
|projectimage=Plastic injection machine.png
|projectimage=Plastic injection machine.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=preciousplastic injection machine.png
|projectimage=preciousplastic injection machine.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Precious Plastic - Build the injection (part 3.3) 0-12 screenshot.png
}}
{{ProjektImages
|projectimage=Injection-image.jpg
|projectimage=Injection-image.jpg
}}
}}
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|bill_materials_pub=yes
|bill_materials_pub=yes
|contains_pdf_drawings=yes
|contains_pdf_drawings=yes
|technology_readyness_level=9
|technology_readyness_level=6
|TechDoc={{ProjektComponent
|Desc=
{{ProjektComponent2
|cmpimage=community-injection2.jpg
|cmptitle=Description
|cmpimg=
In order to develop a homemade machine, capable of making parts by injection of recycled plastic, this project is presented, developed by the Precious Plastic organization (P.P.), where a device is manufactured from reused iron parts and some electrical components, efficient for this purpose. Details of the original development are on the [https://community.preciousplastic.com/academy/build/injection P.P. website].
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle= Technical data
|cmpimg=
Some features of the machine:
* Type: Injection
* Version: 1.0
* Weight: 23 kg
* Dimensions: 830 x 700 x 1300 mm
* Barrel volume: 150 cm³
* Leverage: 3
* Injection pressure: 45 bars
* Max mould size: 360 x 330 mm
* Injections p/h: 10 - 30
* Voltage: 220V
* AMP: 2.6A
* Input Flake Size: Medium, Small
* Temperature control: PID Controller, Solid State Relay and Thermocouple
* Processed material: HDPE, LDPE, PP, PS
* Output: 10-30 injections per hour depending on mould
}}
|TechDoc=
{{ProjektComponent2
|cmptitle=Plastic injection machine - all drawings
|cmptitle=Plastic injection machine - all drawings
|cmpimage=PP_pim_001.jpg
|cmpfile1=Injection all.pdf
|cmpfile1=Injection all.pdf
}}{{ProjektComponent
}}
|cmptitle=Plastic injection machine  - bill of materials
{{ProjektComponent2
|cmpfile1=Bill-of-Materials-Injection.pdf
}}{{ProjektComponent
|cmptitle=Plastic injection machine  - CAD-files
|cmptitle=Plastic injection machine  - CAD-files
|cmpimage=CAD1.jpg
|cmpfile1=Injection V2.0 CAD.iges
|cmpfile1=Injection V2.0 CAD.iges
|cmpfile2=Injection V2.0 CAD.sat
|cmpfile2=Injection V2.0 CAD.sat
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|cmpfile4=Injection V2.0 CAD.f3d
|cmpfile4=Injection V2.0 CAD.f3d
}}
}}
|Materials={{ProjektMaterials
{{ProjektComponent2
|cmptitle=Plastic injection machine  - bill of materials
|cmpfile1=Bill-of-Materials-Injection.pdf
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Other technical notes
|cmpimage=Precious Plastic - Build the injection (part 3.3) 3-39 screenshot.png
|cmpimg=
<h3>Tips & tricks while making</h3>
* Take care welding around the hopper tabs. The heat can easily distort the barrel, ruining that perfect slide.
* Adding an insulated barrel cover will increase efficiency and reduce the chances of the user accidentally touching the barrel when hot.
* When building, the lever is stronger as a circular profile when compared to a square profile. Which will reduce the likelihood of bending it.
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Assembly instructions
<!-- |cmpimage= -->
|cmpimg=
Here are some plans with the assembly sets and pieces, which can be detailed at [https://www.youtube.com/watch?v=ogI8kt0w43Y this link]
<div class="mw-collapsible" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1">
<div style="text-align:left;">
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom in</i>
</div>
<div class="res-img col-auto col-sm-auto col-md-auto col-lg-5 col-xl-5">
[[File:assembly1.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_002.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_004.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_005.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_010.jpg]]
</div>
</div>
<div class="mw-collapsible mw-collapsed" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1">
<div style="text-align:left;;">
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom out</i>
</div>
<div  class="res-img" style="width: 800px">
[[File:assembly1.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_002.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_004.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_005.jpg]]
<div style="margin:20px"></div>
[[File:PP_pim_010.jpg]]
</div>
</div>
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Tests, practical applications
|cmpimage=Precious Plastic - Build the injection (part 3.3) 0-17 screenshot.png
|cmpimg=
It can be seen that the machine can produce injected parts from recycled plastic, see [https://www.youtube.com/watch?v=qtZv96ciFIU?t=641 this point in the video].
}}
|Materials=
{{ProjektMaterials
|matpartnumber=1
|matpartnumber=1
|matquantity=1
|matquantity=1
|matdesc=Framework
|matdesc=Framework
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
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|matquantity=2
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|matspec=Steel, L.800
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|matpdffile=04 injection framework overview A3.pdf
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{{ProjektMaterials
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|matspec=Steel, L.830
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
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|matspec=Steel, L=210
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|matpdffile=04 injection framework overview A3.pdf
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|matpdffile=04 injection framework overview A3.pdf
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{{ProjektMaterials
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|matpartnumber=1.10
|matquantity=1
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|matspec=Wood, 18mm
|matspec=Wood, 18mm
|matpdffile=08 injection framework wooden base A4.pdf
|matpdffile=08 injection framework wooden base A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.11
|matpartnumber=1.11
|matquantity=1
|matquantity=1
|matdesc=Framework Pullrod 2X
|matdesc=Framework Pullrod 2X
|matpdffile=05 injection framework pullrod A4.pdf
|matpdffile=05 injection framework pullrod A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.12
|matpartnumber=1.12
|matquantity=1
|matquantity=1
|matdesc=Framework Plunger
|matdesc=Framework Plunger
|matpdffile=07 injection framework plunger A4.pdf
|matpdffile=07 injection framework plunger A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2
|matpartnumber=2
|matquantity=1
|matquantity=1
|matdesc=Framework Lever
|matdesc=Framework Lever
|matpdffile=06 injection framework lever A4.pdf
|matpdffile=06 injection framework lever A4.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=2.1
|matpartnumber=2.1
|matquantity=2
|matquantity=2
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|matspec=Steel, L.70
|matspec=Steel, L.70
|matpdffile=06_injection framework lever A4.pdf
|matpdffile=06_injection framework lever A4.pdf
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|matspec=Steel, L.1100
|matspec=Steel, L.1100
|matpdffile=06_injection framework lever A4.pdf
|matpdffile=06_injection framework lever A4.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=3
|matpartnumber=3
|matquantity=1
|matquantity=1
|matdesc=Hopper
|matdesc=Hopper
|matpdffile=01 injection hopper A3.pdf
|matpdffile=01 injection hopper A3.pdf
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{{ProjektMaterials
|matpartnumber=3.1
|matpartnumber=3.1
|matquantity=2
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|matspec=Steel, L. 90
|matspec=Steel, L. 90
|matpdffile=03 injection barrel A4.pdf
|matpdffile=03 injection barrel A4.pdf
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|matpartnumber=3.2
|matpartnumber=3.2
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|matspec=Steel, 1mm
|matspec=Steel, 1mm
|matpdffile=01 injection hopper A3.pdf
|matpdffile=01 injection hopper A3.pdf
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|matspec=Steel, 1mm
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|matpdffile=01 injection hopper A3.pdf
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|matpdffile=01 injection hopper A3.pdf
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{{ProjektMaterials
|matpartnumber=4
|matpartnumber=4
|matquantity=1
|matquantity=1
|matdesc=Barrel
|matdesc=Barrel
|matpdffile=03_injection barrel A4.pdf
|matpdffile=03_injection barrel A4.pdf
}}{{ProjektMaterials
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|matspec=Steel, L=530
|matspec=Steel, L=530
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|matpdffile=03_injection barrel A4.pdf
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|matspec=Steel, L=120
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|matpdffile=03_injection barrel A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5
|matpartnumber=5
|matquantity=1
|matquantity=1
|matdesc=Eletronic Assembly
|matdesc=Eletronic Assembly
|matpdffile=09 injection electronics assembly A4.pdf
|matpdffile=09 injection electronics assembly A4.pdf
}}{{ProjektMaterials
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|matpartnumber=5.2
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|matspec=Steel, Sheet 150x200x2mm
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|matpdffile=09_injection electronics assembly A4.pdf
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}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=6
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|matdesc=Electronic sheets
|matdesc=Electronic sheets
|matpdffile=10 injection electronics sheet A3.pdf
|matpdffile=10 injection electronics sheet A3.pdf
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{{ProjektMaterials
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|matspec=0-400 Degree
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{{ProjektMaterials
|matpartnumber=7.2
|matpartnumber=7.2
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|matdesc=SSR
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}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=7.3
|matpartnumber=7.3
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|matdesc=Thermocouple
|matspec=Type K
|matspec=Type K
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=7.4
|matpartnumber=7.4
|matquantity=4
|matquantity=4
|matdesc=Bandheater
|matdesc=Bandheater
|matspec=metal, 35x45MM
|matspec=metal, 35x45MM
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.5
|matpartnumber=7.5
|matquantity=1
|matquantity=1
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|matdesc=Power switch
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|matspec=220V
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=7.6
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|matquantity=1
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|matdesc=Led indicator
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}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=7.7
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|matquantity=5m

Latest revision as of 20:24, 21 April 2023

Project data

Category: Plastic production

URL (first publication): https://community.preciousplastic.com/academy/build/injection

License: CC BY-NC-SA 4.0

Organization: Precious Plastic

Project status: Active

Certification status: In process


Maturity of the project: production / full product


Contains PDF-drawings: Yes

CAD files are editable: Yes

Bill of materials is published: Yes







no

no no 








Injection.jpg

  Injection.jpgPlastic injection machine.pngPreciousplastic injection machine.pngPrecious Plastic - Build the injection (part 3.3) 0-12 screenshot.pngInjection-image.jpg

Project details

Description

Community-injection2.jpg

In order to develop a homemade machine, capable of making parts by injection of recycled plastic, this project is presented, developed by the Precious Plastic organization (P.P.), where a device is manufactured from reused iron parts and some electrical components, efficient for this purpose. Details of the original development are on the P.P. website.

Technical data

Some features of the machine:

  • Type: Injection
  • Version: 1.0
  • Weight: 23 kg
  • Dimensions: 830 x 700 x 1300 mm
  • Barrel volume: 150 cm³
  • Leverage: 3
  • Injection pressure: 45 bars
  • Max mould size: 360 x 330 mm
  • Injections p/h: 10 - 30
  • Voltage: 220V
  • AMP: 2.6A
  • Input Flake Size: Medium, Small
  • Temperature control: PID Controller, Solid State Relay and Thermocouple
  • Processed material: HDPE, LDPE, PP, PS
  • Output: 10-30 injections per hour depending on mould

Technical documentation

Plastic injection machine - all drawings

PP pim 001.jpg

Files:

Injection all.pdf


Plastic injection machine - CAD-files

CAD1.jpg

Files:

Injection V2.0 CAD.iges

Injection V2.0 CAD.sat

Injection V2.0 CAD.step

Injection V2.0 CAD.f3d


Plastic injection machine - bill of materials

Files:

Bill-of-Materials-Injection.pdf

Other technical notes

Precious Plastic - Build the injection (part 3.3) 3-39 screenshot.png

Tips & tricks while making

  • Take care welding around the hopper tabs. The heat can easily distort the barrel, ruining that perfect slide.
  • Adding an insulated barrel cover will increase efficiency and reduce the chances of the user accidentally touching the barrel when hot.
  • When building, the lever is stronger as a circular profile when compared to a square profile. Which will reduce the likelihood of bending it.

Assembly instructions

Here are some plans with the assembly sets and pieces, which can be detailed at this link

Zoom in

Assembly1.jpg

PP pim 002.jpg

PP pim 004.jpg

PP pim 005.jpg

PP pim 010.jpg

Zoom out

Assembly1.jpg

PP pim 002.jpg

PP pim 004.jpg

PP pim 005.jpg

PP pim 010.jpg

Tests, practical applications

Precious Plastic - Build the injection (part 3.3) 0-17 screenshot.png

It can be seen that the machine can produce injected parts from recycled plastic, see this point in the video.


+ General Reviews General Reviews

Add Review

Reviews

Pos. Qty. Part Name Part code Part Type Specifications Review Status Show All Comments
1 1 Framework

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Item Reviews

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1.1 2 Tube 30x30x3 1 Steel, L.800

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1.2 1 Tube 30x30x3 2 Steel, L.830

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1.3 2 Tube 30x30x3 (4) 3 Steel, L=210

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1.4 3 Flat 30x4 (2) 4 Steel, L=65

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1.5 1 Tube 30x30x3 (2) 5 Steel, L=183

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1.6 1 Tube 30x30x3 (5) 6 Steel, L=188

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1.7 1 Angle 30x30x3 7 Steel, L=160

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1.8 1 Tube 30x30x3 (3) 8 Steel, L=850

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1.9 1 Tube30x30x3 9 Steel, L=720

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1.10 1 Framework Wooden base Wood, 18mm

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1.11 1 Framework Pullrod 2X

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1.12 1 Framework Plunger

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2 1 Framework Lever

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2.1 2 Flat 30x4(1) 1 Steel, L.70

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2.2 1 Tube 30x30x3 (1) 2 Steel, L.1100

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3 1 Hopper

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3.1 2 20x3 1 Steel, L. 90

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3.2 2 Side 2 Steel, 1mm

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3.3 1 Bottom 3 Steel, 1mm

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3.4 1 Front 4 Steel, 1mm

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4 1 Barrel

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4.1 1 Tube 34x26 1 Steel, L=530

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4.4 2 Flat 30x4 4 Steel, L=120

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5 1 Eletronic Assembly

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5.2 1 Cover 2 Steel, Sheet 150x200x2mm

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5.4 1 Rear 4 Steel, 150x200x2mm

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5.5 1 Side 5 Steel, 200x200x2mm

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5.6 1 Top 6 Steel, 150x200x2mm

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5.7 4 Bracket 7 Steel, Flat 30x3 -45'

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5.8 1 Side (2) 8 Steel, 200x200x2mm

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5.9 1 Bottom g Steel, 150x200x2mm

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6 1 Electronic sheets

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6.1 1 Rear(1) 1 Steel, 150x200x2mm

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6.2 1 Side (3) 2 Steel, 200x200x2mm

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6.3 1 Cover (1) 3 Steel, Sheet 150x200x2mm

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6.4 1 Bracket (1) 4 Steel, Flat 30x3-45'

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6.5 1 Bottom (2) 5 Steel, 150x200x2mm

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7 1 Electronics

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7.1 2 PID Controller 0-400 Degree

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7.2 2 SSR 2-24 V

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7.3 2 Thermocouple Type K

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7.4 4 Bandheater metal, 35x45MM

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7.5 1 Power switch 220V

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7.6 1 Led indicator 220V

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7.7 5m Powercord 30x30x3mm

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