Difference between revisions of "Plastic injection machine, Precious Plastic"
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{{ | {{Projekt2 | ||
|Images={{ProjektImages | |Images= | ||
{{ProjektImages | |||
|projectimage=injection.jpg | |||
}} | |||
{{ProjektImages | |||
|projectimage=Plastic injection machine.png | |||
}} | |||
{{ProjektImages | |||
|projectimage=preciousplastic injection machine.png | |projectimage=preciousplastic injection machine.png | ||
}}{{ProjektImages | }} | ||
{{ProjektImages | |||
|projectimage=Precious Plastic - Build the injection (part 3.3) 0-12 screenshot.png | |||
}} | |||
{{ProjektImages | |||
|projectimage=Injection-image.jpg | |projectimage=Injection-image.jpg | ||
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|bill_materials_pub=yes | |bill_materials_pub=yes | ||
|contains_pdf_drawings=yes | |contains_pdf_drawings=yes | ||
|technology_readyness_level= | |technology_readyness_level=6 | ||
|TechDoc={{ | |Desc= | ||
{{ProjektComponent2 | |||
|cmpimage=community-injection2.jpg | |||
|cmptitle=Description | |||
|cmpimg= | |||
In order to develop a homemade machine, capable of making parts by injection of recycled plastic, this project is presented, developed by the Precious Plastic organization (P.P.), where a device is manufactured from reused iron parts and some electrical components, efficient for this purpose. Details of the original development are on the [https://community.preciousplastic.com/academy/build/injection P.P. website]. | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle= Technical data | |||
|cmpimg= | |||
Some features of the machine: | |||
* Type: Injection | |||
* Version: 1.0 | |||
* Weight: 23 kg | |||
* Dimensions: 830 x 700 x 1300 mm | |||
* Barrel volume: 150 cm³ | |||
* Leverage: 3 | |||
* Injection pressure: 45 bars | |||
* Max mould size: 360 x 330 mm | |||
* Injections p/h: 10 - 30 | |||
* Voltage: 220V | |||
* AMP: 2.6A | |||
* Input Flake Size: Medium, Small | |||
* Temperature control: PID Controller, Solid State Relay and Thermocouple | |||
* Processed material: HDPE, LDPE, PP, PS | |||
* Output: 10-30 injections per hour depending on mould | |||
}} | |||
|TechDoc= | |||
{{ProjektComponent2 | |||
|cmptitle=Plastic injection machine - all drawings | |cmptitle=Plastic injection machine - all drawings | ||
|cmpimage=PP_pim_001.jpg | |||
|cmpfile1=Injection all.pdf | |cmpfile1=Injection all.pdf | ||
}} | }} | ||
{{ProjektComponent2 | |||
|cmptitle=Plastic injection machine - CAD-files | |cmptitle=Plastic injection machine - CAD-files | ||
|cmpimage=CAD1.jpg | |||
|cmpfile1=Injection V2.0 CAD.iges | |cmpfile1=Injection V2.0 CAD.iges | ||
|cmpfile2=Injection V2.0 CAD.sat | |cmpfile2=Injection V2.0 CAD.sat | ||
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|cmpfile4=Injection V2.0 CAD.f3d | |cmpfile4=Injection V2.0 CAD.f3d | ||
}} | }} | ||
|Materials={{ProjektMaterials | {{ProjektComponent2 | ||
|cmptitle=Plastic injection machine - bill of materials | |||
|cmpfile1=Bill-of-Materials-Injection.pdf | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle=Other technical notes | |||
|cmpimage=Precious Plastic - Build the injection (part 3.3) 3-39 screenshot.png | |||
|cmpimg= | |||
<h3>Tips & tricks while making</h3> | |||
* Take care welding around the hopper tabs. The heat can easily distort the barrel, ruining that perfect slide. | |||
* Adding an insulated barrel cover will increase efficiency and reduce the chances of the user accidentally touching the barrel when hot. | |||
* When building, the lever is stronger as a circular profile when compared to a square profile. Which will reduce the likelihood of bending it. | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle=Assembly instructions | |||
<!-- |cmpimage= --> | |||
|cmpimg= | |||
Here are some plans with the assembly sets and pieces, which can be detailed at [https://www.youtube.com/watch?v=ogI8kt0w43Y this link] | |||
<div class="mw-collapsible" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1"> | |||
<div style="text-align:left;"> | |||
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom in</i> | |||
</div> | |||
<div class="res-img col-auto col-sm-auto col-md-auto col-lg-5 col-xl-5"> | |||
[[File:assembly1.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_002.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_004.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_005.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_010.jpg]] | |||
</div> | |||
</div> | |||
<div class="mw-collapsible mw-collapsed" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1"> | |||
<div style="text-align:left;;"> | |||
<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom out</i> | |||
</div> | |||
<div class="res-img" style="width: 800px"> | |||
[[File:assembly1.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_002.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_004.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_005.jpg]] | |||
<div style="margin:20px"></div> | |||
[[File:PP_pim_010.jpg]] | |||
</div> | |||
</div> | |||
}} | |||
<div style="margin:20px"></div> | |||
{{ProjektComponent2 | |||
|cmptitle=Tests, practical applications | |||
|cmpimage=Precious Plastic - Build the injection (part 3.3) 0-17 screenshot.png | |||
|cmpimg= | |||
It can be seen that the machine can produce injected parts from recycled plastic, see [https://www.youtube.com/watch?v=qtZv96ciFIU?t=641 this point in the video]. | |||
}} | |||
|Materials= | |||
{{ProjektMaterials | |||
|matpartnumber=1 | |matpartnumber=1 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Framework | |matdesc=Framework | ||
|matpdffile=04 injection framework overview A3.pdf | |matpdffile=04 injection framework overview A3.pdf | ||
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|matspec=Steel, L.800 | |matspec=Steel, L.800 | ||
|matpdffile=04 injection framework overview A3.pdf | |matpdffile=04 injection framework overview A3.pdf | ||
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|matspec=Steel, L=720 | |matspec=Steel, L=720 | ||
|matpdffile=04 injection framework overview A3.pdf | |matpdffile=04 injection framework overview A3.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matpartnumber=1.10 | |matpartnumber=1.10 | ||
|matquantity=1 | |matquantity=1 | ||
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|matspec=Wood, 18mm | |matspec=Wood, 18mm | ||
|matpdffile=08 injection framework wooden base A4.pdf | |matpdffile=08 injection framework wooden base A4.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=1.11 | |matpartnumber=1.11 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Framework Pullrod 2X | |matdesc=Framework Pullrod 2X | ||
|matpdffile=05 injection framework pullrod A4.pdf | |matpdffile=05 injection framework pullrod A4.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=1.12 | |matpartnumber=1.12 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Framework Plunger | |matdesc=Framework Plunger | ||
|matpdffile=07 injection framework plunger A4.pdf | |matpdffile=07 injection framework plunger A4.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=2 | |matpartnumber=2 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Framework Lever | |matdesc=Framework Lever | ||
|matpdffile=06 injection framework lever A4.pdf | |matpdffile=06 injection framework lever A4.pdf | ||
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|matspec=Steel, L.70 | |matspec=Steel, L.70 | ||
|matpdffile=06_injection framework lever A4.pdf | |matpdffile=06_injection framework lever A4.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matspec=Steel, L.1100 | |matspec=Steel, L.1100 | ||
|matpdffile=06_injection framework lever A4.pdf | |matpdffile=06_injection framework lever A4.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=3 | |matpartnumber=3 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Hopper | |matdesc=Hopper | ||
|matpdffile=01 injection hopper A3.pdf | |matpdffile=01 injection hopper A3.pdf | ||
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|matspec=Steel, L. 90 | |matspec=Steel, L. 90 | ||
|matpdffile=03 injection barrel A4.pdf | |matpdffile=03 injection barrel A4.pdf | ||
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|matpdffile=01 injection hopper A3.pdf | |matpdffile=01 injection hopper A3.pdf | ||
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|matpdffile=01 injection hopper A3.pdf | |matpdffile=01 injection hopper A3.pdf | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=4 | |matpartnumber=4 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Barrel | |matdesc=Barrel | ||
|matpdffile=03_injection barrel A4.pdf | |matpdffile=03_injection barrel A4.pdf | ||
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|matspec=Steel, L=530 | |matspec=Steel, L=530 | ||
|matpdffile=03_injection barrel A4.pdf | |matpdffile=03_injection barrel A4.pdf | ||
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|matpdffile=03_injection barrel A4.pdf | |matpdffile=03_injection barrel A4.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matpartnumber=5 | |matpartnumber=5 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Eletronic Assembly | |matdesc=Eletronic Assembly | ||
|matpdffile=09 injection electronics assembly A4.pdf | |matpdffile=09 injection electronics assembly A4.pdf | ||
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|matpdffile=09_injection electronics assembly A4.pdf | |matpdffile=09_injection electronics assembly A4.pdf | ||
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|matpdffile=09_injection electronics assembly A4.pdf | |matpdffile=09_injection electronics assembly A4.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matpdffile=09_injection electronics assembly A4.pdf | |matpdffile=09_injection electronics assembly A4.pdf | ||
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|matpdffile=09_injection electronics assembly A4.pdf | |matpdffile=09_injection electronics assembly A4.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matdesc=Electronic sheets | |matdesc=Electronic sheets | ||
|matpdffile=10 injection electronics sheet A3.pdf | |matpdffile=10 injection electronics sheet A3.pdf | ||
}}{{ProjektMaterials | }} | ||
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|matpdffile=10_injection electronics sheet A3.pdf | |matpdffile=10_injection electronics sheet A3.pdf | ||
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|matspec=Steel, Flat 30x3-45' | |matspec=Steel, Flat 30x3-45' | ||
|matpdffile=10_injection electronics sheet A3.pdf | |matpdffile=10_injection electronics sheet A3.pdf | ||
}}{{ProjektMaterials | }} | ||
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}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7 | |matpartnumber=7 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Electronics | |matdesc=Electronics | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.1 | |matpartnumber=7.1 | ||
|matquantity=2 | |matquantity=2 | ||
|matdesc=PID Controller | |matdesc=PID Controller | ||
|matspec=0-400 Degree | |matspec=0-400 Degree | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.2 | |matpartnumber=7.2 | ||
|matquantity=2 | |matquantity=2 | ||
|matdesc=SSR | |matdesc=SSR | ||
|matspec=2-24 V | |matspec=2-24 V | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.3 | |matpartnumber=7.3 | ||
|matquantity=2 | |matquantity=2 | ||
|matdesc=Thermocouple | |matdesc=Thermocouple | ||
|matspec=Type K | |matspec=Type K | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.4 | |matpartnumber=7.4 | ||
|matquantity=4 | |matquantity=4 | ||
|matdesc=Bandheater | |matdesc=Bandheater | ||
|matspec=metal, 35x45MM | |matspec=metal, 35x45MM | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.5 | |matpartnumber=7.5 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Power switch | |matdesc=Power switch | ||
|matspec=220V | |matspec=220V | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.6 | |matpartnumber=7.6 | ||
|matquantity=1 | |matquantity=1 | ||
|matdesc=Led indicator | |matdesc=Led indicator | ||
|matspec=220V | |matspec=220V | ||
}}{{ProjektMaterials | }} | ||
{{ProjektMaterials | |||
|matpartnumber=7.7 | |matpartnumber=7.7 | ||
|matquantity=5m | |matquantity=5m | ||
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}} | }} | ||
|certificate_requested=No | |certificate_requested=No | ||
|certificate_status=in process | |||
}} | }} |
Latest revision as of 20:24, 21 April 2023
Project data
Category: Plastic production URL (first publication): https://community.preciousplastic.com/academy/build/injection License: CC BY-NC-SA 4.0 Organization: Precious Plastic Project status: Active Certification status: In process
Maturity of the project: production / full product
Contains PDF-drawings: Yes CAD files are editable: Yes Bill of materials is published: Yes
no no
|
|
Project details
Description
In order to develop a homemade machine, capable of making parts by injection of recycled plastic, this project is presented, developed by the Precious Plastic organization (P.P.), where a device is manufactured from reused iron parts and some electrical components, efficient for this purpose. Details of the original development are on the P.P. website.
Technical data
Some features of the machine:
- Type: Injection
- Version: 1.0
- Weight: 23 kg
- Dimensions: 830 x 700 x 1300 mm
- Barrel volume: 150 cm³
- Leverage: 3
- Injection pressure: 45 bars
- Max mould size: 360 x 330 mm
- Injections p/h: 10 - 30
- Voltage: 220V
- AMP: 2.6A
- Input Flake Size: Medium, Small
- Temperature control: PID Controller, Solid State Relay and Thermocouple
- Processed material: HDPE, LDPE, PP, PS
- Output: 10-30 injections per hour depending on mould
Technical documentation
Plastic injection machine - CAD-files
Plastic injection machine - bill of materials
Other technical notes
Tips & tricks while making
- Take care welding around the hopper tabs. The heat can easily distort the barrel, ruining that perfect slide.
- Adding an insulated barrel cover will increase efficiency and reduce the chances of the user accidentally touching the barrel when hot.
- When building, the lever is stronger as a circular profile when compared to a square profile. Which will reduce the likelihood of bending it.
Assembly instructions
Here are some plans with the assembly sets and pieces, which can be detailed at this link
Tests, practical applications
It can be seen that the machine can produce injected parts from recycled plastic, see this point in the video.
+ General Reviews
Reviews
Pos. | Qty. | Part Name | Part code | Part Type | Specifications | Review Status | Show All Comments | |
---|---|---|---|---|---|---|---|---|
1 | 1 | Framework | ||||||
1.1 | 2 | Tube 30x30x3 | 1 | Steel, L.800 | ||||
1.2 | 1 | Tube 30x30x3 | 2 | Steel, L.830 | ||||
1.3 | 2 | Tube 30x30x3 (4) | 3 | Steel, L=210 | ||||
1.4 | 3 | Flat 30x4 (2) | 4 | Steel, L=65 | ||||
1.5 | 1 | Tube 30x30x3 (2) | 5 | Steel, L=183 | ||||
1.6 | 1 | Tube 30x30x3 (5) | 6 | Steel, L=188 | ||||
1.7 | 1 | Angle 30x30x3 | 7 | Steel, L=160 | ||||
1.8 | 1 | Tube 30x30x3 (3) | 8 | Steel, L=850 | ||||
1.9 | 1 | Tube30x30x3 | 9 | Steel, L=720 | ||||
1.10 | 1 | Framework Wooden base | Wood, 18mm | |||||
1.11 | 1 | Framework Pullrod 2X | ||||||
1.12 | 1 | Framework Plunger | ||||||
2 | 1 | Framework Lever | ||||||
2.1 | 2 | Flat 30x4(1) | 1 | Steel, L.70 | ||||
2.2 | 1 | Tube 30x30x3 (1) | 2 | Steel, L.1100 | ||||
3 | 1 | Hopper | ||||||
3.1 | 2 | 20x3 | 1 | Steel, L. 90 | ||||
3.2 | 2 | Side | 2 | Steel, 1mm | ||||
3.3 | 1 | Bottom | 3 | Steel, 1mm | ||||
3.4 | 1 | Front | 4 | Steel, 1mm | ||||
4 | 1 | Barrel | ||||||
4.1 | 1 | Tube 34x26 | 1 | Steel, L=530 | ||||
4.4 | 2 | Flat 30x4 | 4 | Steel, L=120 | ||||
5 | 1 | Eletronic Assembly | ||||||
5.2 | 1 | Cover | 2 | Steel, Sheet 150x200x2mm | ||||
5.4 | 1 | Rear | 4 | Steel, 150x200x2mm | ||||
5.5 | 1 | Side | 5 | Steel, 200x200x2mm | ||||
5.6 | 1 | Top | 6 | Steel, 150x200x2mm | ||||
5.7 | 4 | Bracket | 7 | Steel, Flat 30x3 -45' | ||||
5.8 | 1 | Side (2) | 8 | Steel, 200x200x2mm | ||||
5.9 | 1 | Bottom | g | Steel, 150x200x2mm | ||||
6 | 1 | Electronic sheets | ||||||
6.1 | 1 | Rear(1) | 1 | Steel, 150x200x2mm | ||||
6.2 | 1 | Side (3) | 2 | Steel, 200x200x2mm | ||||
6.3 | 1 | Cover (1) | 3 | Steel, Sheet 150x200x2mm | ||||
6.4 | 1 | Bracket (1) | 4 | Steel, Flat 30x3-45' | ||||
6.5 | 1 | Bottom (2) | 5 | Steel, 150x200x2mm | ||||
7 | 1 | Electronics | ||||||
7.1 | 2 | PID Controller | 0-400 Degree | |||||
7.2 | 2 | SSR | 2-24 V | |||||
7.3 | 2 | Thermocouple | Type K | |||||
7.4 | 4 | Bandheater | metal, 35x45MM | |||||
7.5 | 1 | Power switch | 220V | |||||
7.6 | 1 | Led indicator | 220V | |||||
7.7 | 5m | Powercord | 30x30x3mm | |||||