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Difference between revisions of "Plastic injection machine, Precious Plastic"

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{{Projekt
{{Projekt2
|Images={{ProjektImages
|Images=
{{ProjektImages
|projectimage=Plastic injection machine.png
|projectimage=Plastic injection machine.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=injection.jpg
}}
{{ProjektImages
|projectimage=preciousplastic injection machine.png
|projectimage=preciousplastic injection machine.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Precious Plastic - Build the injection (part 3.3) 0-12 screenshot.png
}}
{{ProjektImages
|projectimage=Injection-image.jpg
|projectimage=Injection-image.jpg
}}
}}
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|contains_pdf_drawings=yes
|contains_pdf_drawings=yes
|technology_readyness_level=6
|technology_readyness_level=6
|TechDoc={{ProjektComponent
|Desc=
{{ProjektComponent2
|cmpimage=pp_pcm_compression3_2.jpg
|cmptitle=Description
|cmpimg=
In order to develop a homemade machine, capable of making parts by injection of recycled plastic, this project is presented, developed by the Precious Plastic organization, where a device is manufactured from reused iron parts and some electrical components, efficient for this purpose. Details of the original development are on the [https://community.preciousplastic.com/academy/build/injection developper website].
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle= Technical data
|cmpimg=
Some features of the machine:
* Type: Injection
* Version: 1.0
* Weight: 23 kg
* Dimensions: 830 x 700 x 1300 mm
* Barrel volume: 150 cm³
* Leverage: 3
* Injection pressure: 45 bars
* Max mould size: 360 x 330 mm
* Injections p/h: 10 - 30
* Voltage: 220V
* AMP: 2.6A
* Input Flake Size: Medium, Small
* Temperature control: PID Controller, Solid State Relay and Thermocouple
* Processed material: HDPE, LDPE, PP, PS
* Output: 10-30 injections per hour depending on mould
}}
|TechDoc=
{{ProjektComponent
|cmptitle=Plastic injection machine - all drawings
|cmptitle=Plastic injection machine - all drawings
|cmpfile1=Injection all.pdf
|cmpfile1=Injection all.pdf
}}{{ProjektComponent
}}
{{ProjektComponent
|cmptitle=Plastic injection machine  - bill of materials
|cmptitle=Plastic injection machine  - bill of materials
|cmpfile1=Bill-of-Materials-Injection.pdf
|cmpfile1=Bill-of-Materials-Injection.pdf
}}{{ProjektComponent
}}
{{ProjektComponent
|cmptitle=Plastic injection machine  - CAD-files
|cmptitle=Plastic injection machine  - CAD-files
|cmpfile1=Injection V2.0 CAD.iges
|cmpfile1=Injection V2.0 CAD.iges
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|cmpfile4=Injection V2.0 CAD.f3d
|cmpfile4=Injection V2.0 CAD.f3d
}}
}}
|Materials={{ProjektMaterials
|Materials=
{{ProjektMaterials
|matpartnumber=1
|matpartnumber=1
|matquantity=1
|matquantity=1
|matdesc=Framework
|matdesc=Framework
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.1
|matpartnumber=1.1
|matquantity=2
|matquantity=2
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|matspec=Steel, L.800
|matspec=Steel, L.800
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.2
|matpartnumber=1.2
|matquantity=1
|matquantity=1
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|matspec=Steel, L.830
|matspec=Steel, L.830
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.3
|matpartnumber=1.3
|matquantity=2
|matquantity=2
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|matspec=Steel, L=210
|matspec=Steel, L=210
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.4
|matpartnumber=1.4
|matquantity=3
|matquantity=3
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|matspec=Steel, L=65
|matspec=Steel, L=65
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.5
|matpartnumber=1.5
|matquantity=1
|matquantity=1
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|matspec=Steel, L=183
|matspec=Steel, L=183
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.6
|matpartnumber=1.6
|matquantity=1
|matquantity=1
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|matspec=Steel, L=188
|matspec=Steel, L=188
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.7
|matpartnumber=1.7
|matquantity=1
|matquantity=1
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|matspec=Steel, L=160
|matspec=Steel, L=160
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.8
|matpartnumber=1.8
|matquantity=1
|matquantity=1
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|matspec=Steel, L=850
|matspec=Steel, L=850
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.9
|matpartnumber=1.9
|matquantity=1
|matquantity=1
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|matspec=Steel, L=720
|matspec=Steel, L=720
|matpdffile=04 injection framework overview A3.pdf
|matpdffile=04 injection framework overview A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.10
|matpartnumber=1.10
|matquantity=1
|matquantity=1
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|matspec=Wood, 18mm
|matspec=Wood, 18mm
|matpdffile=08 injection framework wooden base A4.pdf
|matpdffile=08 injection framework wooden base A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.11
|matpartnumber=1.11
|matquantity=1
|matquantity=1
|matdesc=Framework Pullrod 2X
|matdesc=Framework Pullrod 2X
|matpdffile=05 injection framework pullrod A4.pdf
|matpdffile=05 injection framework pullrod A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.12
|matpartnumber=1.12
|matquantity=1
|matquantity=1
|matdesc=Framework Plunger
|matdesc=Framework Plunger
|matpdffile=07 injection framework plunger A4.pdf
|matpdffile=07 injection framework plunger A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2
|matpartnumber=2
|matquantity=1
|matquantity=1
|matdesc=Framework Lever
|matdesc=Framework Lever
|matpdffile=06 injection framework lever A4.pdf
|matpdffile=06 injection framework lever A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.1
|matpartnumber=2.1
|matquantity=2
|matquantity=2
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|matspec=Steel, L.70
|matspec=Steel, L.70
|matpdffile=06_injection framework lever A4.pdf
|matpdffile=06_injection framework lever A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.2
|matpartnumber=2.2
|matquantity=1
|matquantity=1
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|matspec=Steel, L.1100
|matspec=Steel, L.1100
|matpdffile=06_injection framework lever A4.pdf
|matpdffile=06_injection framework lever A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3
|matpartnumber=3
|matquantity=1
|matquantity=1
|matdesc=Hopper
|matdesc=Hopper
|matpdffile=01 injection hopper A3.pdf
|matpdffile=01 injection hopper A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.1
|matpartnumber=3.1
|matquantity=2
|matquantity=2
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|matspec=Steel, L. 90
|matspec=Steel, L. 90
|matpdffile=03 injection barrel A4.pdf
|matpdffile=03 injection barrel A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.2
|matpartnumber=3.2
|matquantity=2
|matquantity=2
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|matspec=Steel, 1mm
|matspec=Steel, 1mm
|matpdffile=01 injection hopper A3.pdf
|matpdffile=01 injection hopper A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.3
|matpartnumber=3.3
|matquantity=1
|matquantity=1
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|matspec=Steel, 1mm
|matspec=Steel, 1mm
|matpdffile=01 injection hopper A3.pdf
|matpdffile=01 injection hopper A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.4
|matpartnumber=3.4
|matquantity=1
|matquantity=1
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|matspec=Steel, 1mm
|matspec=Steel, 1mm
|matpdffile=01 injection hopper A3.pdf
|matpdffile=01 injection hopper A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=4
|matpartnumber=4
|matquantity=1
|matquantity=1
|matdesc=Barrel
|matdesc=Barrel
|matpdffile=03_injection barrel A4.pdf
|matpdffile=03_injection barrel A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=4.1
|matpartnumber=4.1
|matquantity=1
|matquantity=1
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|matspec=Steel, L=530
|matspec=Steel, L=530
|matpdffile=03_injection barrel A4.pdf
|matpdffile=03_injection barrel A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=4.4
|matpartnumber=4.4
|matquantity=2
|matquantity=2
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|matspec=Steel, L=120
|matspec=Steel, L=120
|matpdffile=03_injection barrel A4.pdf
|matpdffile=03_injection barrel A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5
|matpartnumber=5
|matquantity=1
|matquantity=1
|matdesc=Eletronic Assembly
|matdesc=Eletronic Assembly
|matpdffile=09 injection electronics assembly A4.pdf
|matpdffile=09 injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.2
|matpartnumber=5.2
|matquantity=1
|matquantity=1
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|matspec=Steel, Sheet 150x200x2mm
|matspec=Steel, Sheet 150x200x2mm
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.4
|matpartnumber=5.4
|matquantity=1
|matquantity=1
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|matspec=Steel, 150x200x2mm
|matspec=Steel, 150x200x2mm
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.5
|matpartnumber=5.5
|matquantity=1
|matquantity=1
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|matspec=Steel, 200x200x2mm
|matspec=Steel, 200x200x2mm
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.6
|matpartnumber=5.6
|matquantity=1
|matquantity=1
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|matspec=Steel, 150x200x2mm
|matspec=Steel, 150x200x2mm
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.7
|matpartnumber=5.7
|matquantity=4
|matquantity=4
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|matspec=Steel, Flat 30x3 -45'
|matspec=Steel, Flat 30x3 -45'
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.8
|matpartnumber=5.8
|matquantity=1
|matquantity=1
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|matspec=Steel, 200x200x2mm
|matspec=Steel, 200x200x2mm
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=5.9
|matpartnumber=5.9
|matquantity=1
|matquantity=1
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|matspec=Steel, 150x200x2mm
|matspec=Steel, 150x200x2mm
|matpdffile=09_injection electronics assembly A4.pdf
|matpdffile=09_injection electronics assembly A4.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=6
|matpartnumber=6
|matquantity=1
|matquantity=1
|matdesc=Electronic sheets
|matdesc=Electronic sheets
|matpdffile=10 injection electronics sheet A3.pdf
|matpdffile=10 injection electronics sheet A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=6.1
|matpartnumber=6.1
|matquantity=1
|matquantity=1
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|matspec=Steel, 150x200x2mm
|matspec=Steel, 150x200x2mm
|matpdffile=10_injection electronics sheet A3.pdf
|matpdffile=10_injection electronics sheet A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=6.2
|matpartnumber=6.2
|matquantity=1
|matquantity=1
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|matspec=Steel, 200x200x2mm
|matspec=Steel, 200x200x2mm
|matpdffile=10_injection electronics sheet A3.pdf
|matpdffile=10_injection electronics sheet A3.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=6.3
|matpartnumber=6.3
|matquantity=1
|matquantity=1
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|matspec=Steel, Sheet 150x200x2mm
|matspec=Steel, Sheet 150x200x2mm
|matpdffile=10_injection electronics sheet A3.pdf
|matpdffile=10_injection electronics sheet A3.pdf
}}{{ProjektMaterials
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{{ProjektMaterials
|matpartnumber=6.4
|matpartnumber=6.4
|matquantity=1
|matquantity=1
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|matspec=Steel, Flat 30x3-45'
|matspec=Steel, Flat 30x3-45'
|matpdffile=10_injection electronics sheet A3.pdf
|matpdffile=10_injection electronics sheet A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=6.5
|matpartnumber=6.5
|matquantity=1
|matquantity=1
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|matspec=Steel, 150x200x2mm
|matspec=Steel, 150x200x2mm
|matpdffile=10_injection electronics sheet A3.pdf
|matpdffile=10_injection electronics sheet A3.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7
|matpartnumber=7
|matquantity=1
|matquantity=1
|matdesc=Electronics
|matdesc=Electronics
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.1
|matpartnumber=7.1
|matquantity=2
|matquantity=2
|matdesc=PID Controller
|matdesc=PID Controller
|matspec=0-400 Degree
|matspec=0-400 Degree
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.2
|matpartnumber=7.2
|matquantity=2
|matquantity=2
|matdesc=SSR
|matdesc=SSR
|matspec=2-24 V
|matspec=2-24 V
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.3
|matpartnumber=7.3
|matquantity=2
|matquantity=2
|matdesc=Thermocouple
|matdesc=Thermocouple
|matspec=Type K
|matspec=Type K
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.4
|matpartnumber=7.4
|matquantity=4
|matquantity=4
|matdesc=Bandheater
|matdesc=Bandheater
|matspec=metal, 35x45MM
|matspec=metal, 35x45MM
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.5
|matpartnumber=7.5
|matquantity=1
|matquantity=1
|matdesc=Power switch
|matdesc=Power switch
|matspec=220V
|matspec=220V
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.6
|matpartnumber=7.6
|matquantity=1
|matquantity=1
|matdesc=Led indicator
|matdesc=Led indicator
|matspec=220V
|matspec=220V
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=7.7
|matpartnumber=7.7
|matquantity=5m
|matquantity=5m

Revision as of 20:06, 21 April 2023

Project data

Category: Plastic production

URL (first publication): https://community.preciousplastic.com/academy/build/injection

License: CC BY-NC-SA 4.0

Organization: Precious Plastic

Project status: Active

Certification status: In process


Maturity of the project: production / full product


Contains PDF-drawings: Yes

CAD files are editable: Yes

Bill of materials is published: Yes







no

no no 








Plastic injection machine.png

  Plastic injection machine.pngInjection.jpgPreciousplastic injection machine.pngPrecious Plastic - Build the injection (part 3.3) 0-12 screenshot.pngInjection-image.jpg

Project details

Description

Pp pcm compression3 2.jpg

In order to develop a homemade machine, capable of making parts by injection of recycled plastic, this project is presented, developed by the Precious Plastic organization, where a device is manufactured from reused iron parts and some electrical components, efficient for this purpose. Details of the original development are on the developper website.

Technical data

Some features of the machine:

  • Type: Injection
  • Version: 1.0
  • Weight: 23 kg
  • Dimensions: 830 x 700 x 1300 mm
  • Barrel volume: 150 cm³
  • Leverage: 3
  • Injection pressure: 45 bars
  • Max mould size: 360 x 330 mm
  • Injections p/h: 10 - 30
  • Voltage: 220V
  • AMP: 2.6A
  • Input Flake Size: Medium, Small
  • Temperature control: PID Controller, Solid State Relay and Thermocouple
  • Processed material: HDPE, LDPE, PP, PS
  • Output: 10-30 injections per hour depending on mould

Technical documentation

Plastic injection machine - all drawings

Files:

Injection all.pdf


Plastic injection machine - bill of materials

Files:

Bill-of-Materials-Injection.pdf


Plastic injection machine - CAD-files

Files:

Injection V2.0 CAD.iges
Injection V2.0 CAD.sat
Injection V2.0 CAD.step
Injection V2.0 CAD.f3d


+ General Reviews General Reviews

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Reviews

Pos. Qty. Part Name Part code Part Type Specifications Review Status Show All Comments
1 1 Framework

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1.1 2 Tube 30x30x3 1 Steel, L.800

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1.2 1 Tube 30x30x3 2 Steel, L.830

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1.3 2 Tube 30x30x3 (4) 3 Steel, L=210

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1.4 3 Flat 30x4 (2) 4 Steel, L=65

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1.5 1 Tube 30x30x3 (2) 5 Steel, L=183

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1.6 1 Tube 30x30x3 (5) 6 Steel, L=188

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1.7 1 Angle 30x30x3 7 Steel, L=160

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1.8 1 Tube 30x30x3 (3) 8 Steel, L=850

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1.9 1 Tube30x30x3 9 Steel, L=720

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1.10 1 Framework Wooden base Wood, 18mm

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1.11 1 Framework Pullrod 2X

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1.12 1 Framework Plunger

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2 1 Framework Lever

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2.1 2 Flat 30x4(1) 1 Steel, L.70

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2.2 1 Tube 30x30x3 (1) 2 Steel, L.1100

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3 1 Hopper

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3.1 2 20x3 1 Steel, L. 90

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3.2 2 Side 2 Steel, 1mm

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3.3 1 Bottom 3 Steel, 1mm

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3.4 1 Front 4 Steel, 1mm

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4 1 Barrel

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4.1 1 Tube 34x26 1 Steel, L=530

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4.4 2 Flat 30x4 4 Steel, L=120

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5 1 Eletronic Assembly

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5.2 1 Cover 2 Steel, Sheet 150x200x2mm

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5.4 1 Rear 4 Steel, 150x200x2mm

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5.5 1 Side 5 Steel, 200x200x2mm

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5.6 1 Top 6 Steel, 150x200x2mm

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5.7 4 Bracket 7 Steel, Flat 30x3 -45'

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5.8 1 Side (2) 8 Steel, 200x200x2mm

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5.9 1 Bottom g Steel, 150x200x2mm

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6 1 Electronic sheets

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6.1 1 Rear(1) 1 Steel, 150x200x2mm

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6.2 1 Side (3) 2 Steel, 200x200x2mm

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6.3 1 Cover (1) 3 Steel, Sheet 150x200x2mm

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6.4 1 Bracket (1) 4 Steel, Flat 30x3-45'

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6.5 1 Bottom (2) 5 Steel, 150x200x2mm

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7 1 Electronics

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7.1 2 PID Controller 0-400 Degree

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7.2 2 SSR 2-24 V

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7.3 2 Thermocouple Type K

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7.4 4 Bandheater metal, 35x45MM

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7.5 1 Power switch 220V

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7.6 1 Led indicator 220V

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7.7 5m Powercord 30x30x3mm

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