Difference between revisions of "Manual shearing machine for 3mm plate"

From OHO - search engine for sustainable open hardware projects
((by SublimeText.Mediawiker))
 
(23 intermediate revisions by the same user not shown)
Line 1: Line 1:
{{Projekt
{{Projekt2
|Images={{ProjektImages
|Images=
{{ProjektImages
|projectimage=Oho cm3 foto1.jpg
|projectimage=Oho cm3 foto1.jpg
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 001.png
|projectimage=Oho cm3 001.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 002.png
|projectimage=Oho cm3 002.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=oho_cm3oho_cizalla-manual-fabricación_1.02.mp4_snapshot_05.37.jpg
}}
{{ProjektImages
|projectimage=oho_cm3oho_cizalla-manual-fabricación_1.02.mp4_snapshot_06.03.jpg
}}
{{ProjektImages
|projectimage=Oho cm3 003.png
|projectimage=Oho cm3 003.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 004.png
|projectimage=Oho cm3 004.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 005.png
|projectimage=Oho cm3 005.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 006.png
|projectimage=Oho cm3 006.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 007.png
|projectimage=Oho cm3 007.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 015.png
|projectimage=Oho cm3 015.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 016.png
|projectimage=Oho cm3 016.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 026.png
|projectimage=Oho cm3 026.png
}}{{ProjektImages
}}
{{ProjektImages
|projectimage=Oho cm3 027.png
|projectimage=Oho cm3 027.png
}}
}}
Line 32: Line 50:
|firstin=https://www.youtube.com/watch?v=Oz5MzN0Pc_M
|firstin=https://www.youtube.com/watch?v=Oz5MzN0Pc_M
|trans_status=WT
|trans_status=WT
|desc=<!-- <p>Based on the DIN 2221 standard, among others, OHO has established a series of stages in which the satisfactory completion of this project was carried out</p> -->
__TOC__
|licence=CCBYNCSA40
|licence=CCBYNCSA40
|typeproject=Youtube
|typeproject=Youtube
Line 51: Line 67:
|contains_pdf_drawings=yes
|contains_pdf_drawings=yes
|technology_readyness_level=6
|technology_readyness_level=6
|TechDoc={{ProjektComponent
|Desc=
{{ProjektComponent2
|cmptitle=Description
|cmpimage=oho_cm3oho_cizalla-manual-fabricación_1.02.mp4_snapshot_05.37.jpg
|cmpimg=
The cutting shears boast a robust design made possible through thorough research of online videos and incorporation of repurposed car leaf springs that underwent a heat treatment. The end result is a durable yet environmentally conscious tool capable of handling challenging metal cutting tasks with ease.
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle= Technical data
|cmpimg=
Below are some features of the manufactured shears:
* Maximum sheet thickness: 3mm
* Maximum round bar diameter: 13mm
* Maximum plate or angle thickness: 5mm
* Cutting length: 180mm
* Dimensions: Length: 0.6m x Width: 0.6m x Height: 1m
* Weight: Approximately 23 kg
* Blade Type: Hardened 9260 steel
* Drive: Manual lever
}}
|TechDoc=
{{ProjektComponent2
|cmptitle=PDF plans
|cmptitle=PDF plans
|cmpimage=Oho cm3 002.png
|cmpimage=Oho cm3 002.png
|cmpfile1=Oho cm3 cizalla-manual-para-plancha-3mm 0.96.pdf
|cmpfile1=Oho cm3 cizalla-manual-para-plancha-3mm 0.96.pdf
}}{{ProjektComponent
}}
{{ProjektComponent2
|cmptitle=CAD files
|cmptitle=CAD files
|cmpimage=Oho cm3 render2.png
|cmpimage=Oho cm3 render2.png
Line 61: Line 100:
|cmpfile2=oho_cm3_DWG-files.zip
|cmpfile2=oho_cm3_DWG-files.zip
|cmpfile3=oho_cm3_CAD-files2.zip
|cmpfile3=oho_cm3_CAD-files2.zip
}}{{ProjektComponent
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|cmptitle=Assembly instructions
<!-- |cmpimage= -->
|cmpimg=
Here are some plans with the assembly sets and pieces, which can be detailed at [https://www.youtube.com/watch?v=l8SEEqtCDrc this link]
<div class="mw-collapsible" id="mw-customcollapsible-div2" data-origID="mw-customcollapsible-div2">
<div style="text-align:left;">
<i class="mw-customtoggle-div2" style="color:#1b599a;">Zoom in</i>
</div>
<div class="res-img col-auto col-sm-auto col-md-auto col-lg-5 col-xl-5">
[[File:Oho_cm3_003.png]]
<div style="margin:20px"></div>
[[File:Oho_cm3_007.png]]
<div style="margin:20px"></div>
[[File:Oho_cm3_016.png]]
<div style="margin:20px"></div>
[[File:Oho_cm3_027.png]]
</div>
</div>
<div class="mw-collapsible mw-collapsed" id="mw-customcollapsible-div2" data-origID="mw-customcollapsible-div2">
<div style="text-align:left;;">
<i class="mw-customtoggle-div2" style="color:#1b599a;">Zoom out</i>
</div>
<div  class="res-img" style="width: 800px">
[[File:Oho_cm3_003.png]]
<div style="margin:20px"></div>
[[File:Oho_cm3_007.png]]
<div style="margin:20px"></div>
[[File:Oho_cm3_016.png]]
<div style="margin:20px"></div>
[[File:Oho_cm3_027.png]]
</div>
</div>
}}
<div style="margin:20px"></div>
{{ProjektComponent2
|wtbl2=col-auto col-sm-auto col-md-auto col-lg-auto col-xl-auto
|cmptitle=Project development
|cmptitle=Project development
|cmpimg=<p>Based on the DIN 2221 standard, among others, OHO has established a series of <i class="mw-customtoggle-div1" style="color:#1b599a;">stages</i> in which the satisfactory completion of this project was carried out</p>
|cmpimg=
<!-- {{pdcontent1}} -->
<p>Based on the DIN 2221 standard, among others, OHO has established a series of <i class="mw-customtoggle-div1" style="color:#1b599a;">stages</i> in which the satisfactory completion of this project was carried out</p>
<!-- <p class="mw-customtoggle-div1" style="color:#1b599a;">Click to expand</p> -->
<!-- <p class="mw-customtoggle-div1" style="color:#1b599a;">Click to expand</p> -->
<div class="mw-collapsible" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1"  data-origID="mw-customcollapsible-div1"><!-- mw-collapsed -->
<div class="mw-collapsible" id="mw-customcollapsible-div1" data-origID="mw-customcollapsible-div1"  data-origID="mw-customcollapsible-div1"><!-- mw-collapsed -->
<h4 style="margin-top:15px"><span class="mw-headline">1. Feasibility study</span></h4>
<h4 style="margin-top:15px"><span class="mw-headline">Feasibility study</span></h4>
<hr>
<hr>
<ul>
<ul>
<li>
<li>
Materials, components  
Materials, components
<div class="row" style="width: 100%">
<div class="row" style="width: 100%">
<div class="col-sm-6">
<div class="col-sm-6">
Line 85: Line 164:
</li>
</li>
<li>
<li>
Manufacturing processes  
Manufacturing processes
<div class="row" style="width: 100%">
<div class="row" style="width: 100%">
<div class="col-sm-6">
<div class="col-sm-6">
Line 100: Line 179:
</li>
</li>
<li>
<li>
Specific training  
Specific training
<div class="row" style="width: 100%">
<div class="row" style="width: 100%">
<div class="col-sm-6">
<div class="col-sm-6">
Line 115: Line 194:
</li>
</li>
<li>
<li>
Sustainability  
Sustainability
<div class="row" style="width: 100%">
<div class="row" style="width: 100%">
<div class="col-sm-6">
<div class="col-sm-6">
Line 130: Line 209:
</li>
</li>
</ul>
</ul>
<h4 style="margin-top:15px"><span class="mw-headline">2. Market analisis and requirements </span></h4>
<h4 style="margin-top:15px"><span class="mw-headline">Market analisis and requirements </span></h4>
<hr>
<hr>
<ul>
<ul>
Line 267: Line 346:
</li>
</li>
</ul>
</ul>
<h4 style="margin-top:15px"><span class="mw-headline">3. Search & analisis DIY technologies</span></h4>
<h4 style="margin-top:15px"><span class="mw-headline">Search & analisis DIY technologies</span></h4>
<hr>
<hr>
<ul>
<ul>
Line 376: Line 455:
</li>
</li>
</ul>
</ul>
<h4 style="margin-top:15px"><span class="mw-headline">4. Development & documentation</span></h4>
<h4 style="margin-top:15px"><span class="mw-headline">Development & documentation</span></h4>
<hr>
<hr>
<ul>
<ul>
Line 434: Line 513:
</li>
</li>
<li>
<li>
Technical documentation
Repo for Technical documentation
<div class="row" style="width: 100%">
<div class="row" style="width: 100%">
<div class="col-sm-6" style="margin-top:0;">
<div class="col-sm-6" style="margin-top:0;">
Line 464: Line 543:
</li>
</li>
</ul>
</ul>
==== 5. Manufacturing, tests and improvements ====
==== Manufacturing, tests and improvements ====
-----
-----
<!-- * Workshop [[File:Review.png|20px|link=https://en.oho.wiki/index.php?title=Talk:Manual_shearing_machine_for_3mm_plate&action=edit&section=new&preloadtitle=Technical_development_5.1]] <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]] -->
<!-- * Workshop [[File:Review.png|20px|link=https://en.oho.wiki/index.php?title=Talk:Manual_shearing_machine_for_3mm_plate&action=edit&section=new&preloadtitle=Technical_development_5.1]] <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]] -->
<!-- * Workshop [{{fullurl:{{TALKPAGENAME}}|action=edit&section=1&showtitle=1&preloadtitle=Technical_development|class=linksPopups}} Comments] <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]] -->
<!-- * Workshop [
<!-- * Workshop [[File:Review.png|20px|link={{fullurl:{{TALKPAGENAME}}|action=edit&section=1&showtitle=1&preloadtitle=Technical_development-Workshop|class=linksPopups}}|Comments]] <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]] -->
{{fullurl:
{{TALKPAGENAME}}|action=edit&section=1&showtitle=1&preloadtitle=Technical_development|class=linksPopups}} Comments] <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]] -->
<!-- * Workshop [[File:Review.png|20px|link=
{{fullurl:
{{TALKPAGENAME}}|action=edit&section=1&showtitle=1&preloadtitle=Technical_development-Workshop|class=linksPopups}}|Comments]] <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]] -->
* Workshop <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]]
* Workshop <br> Determination of the workshop for manufacturing: <br> Among the most important aspects to be fulfilled by the manufacturing workshop, we have: [[File:pdc_workshop3.jpg|300px|thumb]]
** It does not require industrial or specialized processes such as plastic processing, CNC machining, complex chemical processes, among others
** It does not require industrial or specialized processes such as plastic processing, CNC machining, complex chemical processes, among others
Line 502: Line 585:
** Mobile blade (piece 2.7), with dimensions adjusted according to the leaf spring piece achieved, recovered material
** Mobile blade (piece 2.7), with dimensions adjusted according to the leaf spring piece achieved, recovered material
:Plans are expected to be updated with these changes, in order to have accurate information regarding the equipment manufactured
:Plans are expected to be updated with these changes, in order to have accurate information regarding the equipment manufactured
==== 6. Certification DIN Spec 3105 ====
==== Certification DIN Spec 3105 ====
-----
-----
* Formal audit <br> Verification of the completeness of the documents: [[File:oho_cm3_gitlab2.jpg|300px|thumb]]
* Formal audit <br> Verification of the completeness of the documents: [[File:oho_cm3_gitlab2.jpg|300px|thumb]]
Line 525: Line 608:
</div>
</div>
}}
}}
|Materials={{ProjektMaterials
|Materials=
{{ProjektMaterials
|matpartnumber=A1
|matpartnumber=A1
|matquantity=1
|matquantity=1
|matdesc=3D views
|matdesc=3D views
|matpdffile=oho_cm3_A1_Vistas 3D.pdf
|matpdffile=oho_cm3_A1_Vistas 3D.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=A2
|matpartnumber=A2
|matquantity=1
|matquantity=1
|matdesc=Exloded 3D views
|matdesc=Exloded 3D views
|matpdffile=oho_cm3_A2_Vistas de explosión 3d.pdf
|matpdffile=oho_cm3_A2_Vistas de explosión 3d.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=B
|matpartnumber=B
|matdesc=Parts list
|matdesc=Parts list
|matpdffile=oho_cm3_B_Parts list.pdf
|matpdffile=oho_cm3_B_Parts list.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.0
|matpartnumber=1.0
|matquantity=1
|matquantity=1
|matdesc=Table structure
|matdesc=Table structure
|matpdffile=oho_cm3_1.0_Estructura mesa.pdf
|matpdffile=oho_cm3_1.0_Estructura mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.1
|matpartnumber=1.1
|matquantity=2
|matquantity=2
Line 551: Line 639:
|matspec=Angle 1 1/2*1 1/2"*4mm, A36 steel
|matspec=Angle 1 1/2*1 1/2"*4mm, A36 steel
|matpdffile=oho_cm3_1.1_Angulo de mesa.pdf
|matpdffile=oho_cm3_1.1_Angulo de mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.2
|matpartnumber=1.2
|matquantity=2
|matquantity=2
Line 558: Line 647:
|matspec=Angle 1 1/2*1 1/2"*4mm, A36 steel
|matspec=Angle 1 1/2*1 1/2"*4mm, A36 steel
|matpdffile=oho_cm3_1.2_Angulo lateral mesa.pdf
|matpdffile=oho_cm3_1.2_Angulo lateral mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.3
|matpartnumber=1.3
|matquantity=2
|matquantity=2
Line 565: Line 655:
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matpdffile=oho_cm3_1.3_Angulo delante mesa.pdf
|matpdffile=oho_cm3_1.3_Angulo delante mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.4
|matpartnumber=1.4
|matquantity=2
|matquantity=2
Line 572: Line 663:
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matpdffile=oho_cm3_1.4_Angulo pata detras mesa.pdf
|matpdffile=oho_cm3_1.4_Angulo pata detras mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.5
|matpartnumber=1.5
|matquantity=2
|matquantity=2
Line 579: Line 671:
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matpdffile=oho_cm3_1.5_Angulo refuerzo de mesa.pdf
|matpdffile=oho_cm3_1.5_Angulo refuerzo de mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.6
|matpartnumber=1.6
|matquantity=1
|matquantity=1
Line 586: Line 679:
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matspec=Angle 1 1/2*1 1/2"*4mm, steel A36
|matpdffile=oho_cm3_1.6_Angulo2 refuerzo mesa.pdf
|matpdffile=oho_cm3_1.6_Angulo2 refuerzo mesa.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=1.7
|matpartnumber=1.7
|matquantity=4
|matquantity=4
Line 593: Line 687:
|matspec=Plate 1 1/2*3/16", A36 steel
|matspec=Plate 1 1/2*3/16", A36 steel
|matpdffile=oho_cm3_1.7_Lamina de anclaje.pdf
|matpdffile=oho_cm3_1.7_Lamina de anclaje.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.0
|matpartnumber=2.0
|matquantity=1
|matquantity=1
|matdesc=Shear body
|matdesc=Shear body
|matpdffile=oho_cm3_2.0_Cuerpo de cizalla.pdf
|matpdffile=oho_cm3_2.0_Cuerpo de cizalla.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.1
|matpartnumber=2.1
|matquantity=1
|matquantity=1
Line 605: Line 701:
|matspec=Plate 16mm, steel A36
|matspec=Plate 16mm, steel A36
|matpdffile=oho_cm3_2.1_Lamina base inferior.pdf
|matpdffile=oho_cm3_2.1_Lamina base inferior.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.2
|matpartnumber=2.2
|matquantity=1
|matquantity=1
Line 612: Line 709:
|matspec=Plate 16mm, steel A36
|matspec=Plate 16mm, steel A36
|matpdffile=oho_cm3_2.2_Centro de soportes b.pdf
|matpdffile=oho_cm3_2.2_Centro de soportes b.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.3
|matpartnumber=2.3
|matquantity=1
|matquantity=1
Line 619: Line 717:
|matspec=Plate 16mm, steel A36
|matspec=Plate 16mm, steel A36
|matpdffile=oho_cm3_2.3_Lamina base superior.pdf
|matpdffile=oho_cm3_2.3_Lamina base superior.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.4
|matpartnumber=2.4
|matquantity=2
|matquantity=2
Line 626: Line 725:
|matspec=Flat bar 1 1/2*3/16", steel A36
|matspec=Flat bar 1 1/2*3/16", steel A36
|matpdffile=oho_cm3_2.4_Lamina apoyo.pdf
|matpdffile=oho_cm3_2.4_Lamina apoyo.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.5
|matpartnumber=2.5
|matquantity=1
|matquantity=1
Line 633: Line 733:
|matspec=Square bar 1/2", steel A36
|matspec=Square bar 1/2", steel A36
|matpdffile=oho_cm3_2.5_Soporte1 de cuchilla.pdf
|matpdffile=oho_cm3_2.5_Soporte1 de cuchilla.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.6
|matpartnumber=2.6
|matquantity=1
|matquantity=1
Line 640: Line 741:
|matspec=Square bar 1/2", steel A36
|matspec=Square bar 1/2", steel A36
|matpdffile=oho_cm3_2.6_Soporte2 de cuchilla.pdf
|matpdffile=oho_cm3_2.6_Soporte2 de cuchilla.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.7
|matpartnumber=2.7
|matquantity=1
|matquantity=1
Line 647: Line 749:
|matspec=Leaf spring 10mm, steel 9260, optional 13mm
|matspec=Leaf spring 10mm, steel 9260, optional 13mm
|matpdffile=oho_cm3_2.7_Cuchilla movil.pdf
|matpdffile=oho_cm3_2.7_Cuchilla movil.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.8
|matpartnumber=2.8
|matquantity=1
|matquantity=1
Line 654: Line 757:
|matspec=Leaf spring 10mm, steel 9260, optional 13mm
|matspec=Leaf spring 10mm, steel 9260, optional 13mm
|matpdffile=oho_cm3_2.8_Cuchilla fija.pdf
|matpdffile=oho_cm3_2.8_Cuchilla fija.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.9
|matpartnumber=2.9
|matquantity=2
|matquantity=2
Line 660: Line 764:
|matparttype=standard
|matparttype=standard
|matspec=Hex bolt 1/2*2 1/4" NC
|matspec=Hex bolt 1/2*2 1/4" NC
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.10
|matpartnumber=2.10
|matquantity=6
|matquantity=6
Line 666: Line 771:
|matparttype=standard
|matparttype=standard
|matspec=Hexagonal screw 3/8*1 1/8" NC, optional l 1" hexagonal screw
|matspec=Hexagonal screw 3/8*1 1/8" NC, optional l 1" hexagonal screw
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.11
|matpartnumber=2.11
|matquantity=4
|matquantity=4
Line 672: Line 778:
|matparttype=standard
|matparttype=standard
|matspec=Hex nut 1/2" NC
|matspec=Hex nut 1/2" NC
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.12
|matpartnumber=2.12
|matquantity=2
|matquantity=2
Line 678: Line 785:
|matparttype=standard
|matparttype=standard
|matspec=Flat washer for 1/2" NC
|matspec=Flat washer for 1/2" NC
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.13
|matpartnumber=2.13
|matquantity=2
|matquantity=2
Line 684: Line 792:
|matparttype=standard
|matparttype=standard
|matspec=Flat washer for 3/8" NC
|matspec=Flat washer for 3/8" NC
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.14
|matpartnumber=2.14
|matquantity=4
|matquantity=4
Line 690: Line 799:
|matparttype=standard
|matparttype=standard
|matspec=Hex nut 3/8" NC
|matspec=Hex nut 3/8" NC
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=2.15
|matpartnumber=2.15
|matquantity=2
|matquantity=2
Line 697: Line 807:
|matspec=Round bar 3/4", A36 steel
|matspec=Round bar 3/4", A36 steel
|matpdffile=oho_cm3_2.15_Casquillo de apoyo.pdf
|matpdffile=oho_cm3_2.15_Casquillo de apoyo.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.0
|matpartnumber=3.0
|matquantity=1
|matquantity=1
|matdesc=Lever
|matdesc=Lever
|matpdffile=oho_cm3_3.0_Palanca.pdf
|matpdffile=oho_cm3_3.0_Palanca.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.1
|matpartnumber=3.1
|matquantity=1
|matquantity=1
Line 709: Line 821:
|matspec=Plate 12mm, A36 steel
|matspec=Plate 12mm, A36 steel
|matpdffile=oho_cm3_3.1_Brazo de palanca.pdf
|matpdffile=oho_cm3_3.1_Brazo de palanca.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.2
|matpartnumber=3.2
|matquantity=1
|matquantity=1
Line 716: Line 829:
|matspec=Plate 3/16" or 3/4" round bar
|matspec=Plate 3/16" or 3/4" round bar
|matpdffile=oho_cm3_3.2_Barra de palanca.pdf
|matpdffile=oho_cm3_3.2_Barra de palanca.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.3
|matpartnumber=3.3
|matquantity=2
|matquantity=2
Line 723: Line 837:
|matspec=Plate 12mm, A36 steel
|matspec=Plate 12mm, A36 steel
|matpdffile=oho_cm3_3.3_Nervios de palanca.pdf
|matpdffile=oho_cm3_3.3_Nervios de palanca.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.4
|matpartnumber=3.4
|matquantity=2
|matquantity=2
Line 730: Line 845:
|matspec=3/4" round bar, A36 steel
|matspec=3/4" round bar, A36 steel
|matpdffile=oho_cm3_3.4_Casquillos de palanca.pdf
|matpdffile=oho_cm3_3.4_Casquillos de palanca.pdf
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.5
|matpartnumber=3.5
|matquantity=2
|matquantity=2
Line 736: Line 852:
|matparttype=standard
|matparttype=standard
|matspec=Hex bolt 1/2*2 1/2" NC
|matspec=Hex bolt 1/2*2 1/2" NC
}}{{ProjektMaterials
}}
{{ProjektMaterials
|matpartnumber=3.6
|matpartnumber=3.6
|matquantity=4
|matquantity=4

Latest revision as of 00:10, 21 April 2023

Project data

Category: Shears

URL (first publication): https://www.youtube.com/watch?v=Oz5MzN0Pc_M

Keywords: cutting, shear, diy, metal, machine, workshop, open source, spring steel, hardening

License: CC BY-NC-SA 4.0

Organization: OHO

Project status: Active

Certification status: In process


Maturity of the project: prototype


Contains PDF-drawings: Yes

CAD files are editable: Yes

Assembly instructions are published: Yes

Bill of materials is published: Yes







no

yes yes








Project details

Description

Oho cm3oho cizalla-manual-fabricación 1.02.mp4 snapshot 05.37.jpg

The cutting shears boast a robust design made possible through thorough research of online videos and incorporation of repurposed car leaf springs that underwent a heat treatment. The end result is a durable yet environmentally conscious tool capable of handling challenging metal cutting tasks with ease.

Technical data

Below are some features of the manufactured shears:

  • Maximum sheet thickness: 3mm
  • Maximum round bar diameter: 13mm
  • Maximum plate or angle thickness: 5mm
  • Cutting length: 180mm
  • Dimensions: Length: 0.6m x Width: 0.6m x Height: 1m
  • Weight: Approximately 23 kg
  • Blade Type: Hardened 9260 steel
  • Drive: Manual lever

Technical documentation


Assembly instructions

Here are some plans with the assembly sets and pieces, which can be detailed at this link

Zoom in

Oho cm3 003.png

Oho cm3 007.png

Oho cm3 016.png

Oho cm3 027.png

Zoom out

Oho cm3 003.png

Oho cm3 007.png

Oho cm3 016.png

Oho cm3 027.png

Project development

Based on the DIN 2221 standard, among others, OHO has established a series of stages in which the satisfactory completion of this project was carried out

Feasibility study


  • Materials, components

    Required materials & components can be sourced or replaced locally?
    ✓ Yes
    All the materials can be located with some ease, in hardware stores, parts stores and/or junkyards

    Previous theoretical case, showing the exploded view
  • Manufacturing processes

    Required manufacturing processes can be povided locally?
    ✓ Yes
    In a small workshop, all the processes required for manufacturing can be achieved

    Example showing the processes involved
  • Specific training

    Is specific training for manufacturing necessary and can be provided?
    ✓ Yes
    Especially when it comes to heat treatment for the blades

    Cutting blades
  • Sustainability

    Do all materials and processes meet the sustainability criteria?
    ✓ Yes
    It is observed that both the materials used and the manufacturing processes are sustainable from an economic, social and environmental point of view

    Sustainability concept

Market analisis and requirements


  • Market analysis
    Analysis of the current products on the market:

    Oho cm3 YEqdlJHwmiE.jpg

    * Price [USD]: 237
    * Source: ebay
    * Country: USA
    * Machine condition: New
    * Maximum sheet thickness [mm]: 6
    * Maximum round bar diameter [mm]: 13
    * Cutting length [mm]: 180
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

    Oho cm3 C5nvVqsjo9Q.jpg

    * Price [USD]: 243
    * Source: ebay
    * Country: USA
    * Machine condition: New
    * Maximum sheet thickness [mm]: 4.08
    * Maximum round bar diameter [mm]: 11.11
    * Maximum thickness of plate or angle [mm]: 4.08
    * Cutting length [mm]: 127
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

    Oho cm3 NYKOsfqPCC0.jpg

    * Price [USD]: 100
    * Source: mercadolibre
    * Country: Venezuela
    * Machine condition: New
    * Maximum sheet thickness [mm]: 4
    * Cutting length [mm]: 240
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

    Oho cm3 TLlFCBbGhaU.jpg

    * Price [USD]: 363
    * Source: mercadolibre
    * Country: Venezuela
    * Machine condition: New
    * Cutting length [mm]: 160
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

  • Requirements definition
    Definition of the main technical data (size, capacity, power...):
    • Maximum sheet thickness [mm]: 3
    • Maximum round bar diameter [mm]: 13
    • Maximum plate or angle thickness [mm]: 5
    • Cutting length [mm]: 150-180

  • Optimal functions and features:
    Definition of necessary/optional functions and features
    • High hardness steel blade: Shear is required to have hardened steel blades
    • To screw on a metal bench: It is preferred that the machine includes its own support structure

Search & analisis DIY technologies


  • OHO Search engine

    Customization of the OHO search engine
    A search for similar or related equipment was carried out in our repository, obtaining some equipment that can be used as a reference

    Oho cm3 search1.jpg

  • Manual search
    Searches were also performed within Google, Youtube, special websites etc., getting, among others, the following results:

    * Title: Homemade shears for sheet cutting
    * Views: 280000
    * Likes: 4900
    * Comments: 285
    * Maximum sheet thickness [mm]: 3
    * Maximum thickness of plate [mm]: 3
    * Cutting length [mm]: 205
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes
    This example will be used as the main reference machine

    Oho cm3 3l5sapINxAM.jpg

    * Title: Leaf Spring HACK - Metal Cutter
    * Views: 486000
    * Likes: 5800
    * Comments: 162
    * Maximum sheet thickness [mm]: 2.5
    * Maximum thickness of plate [mm]: 2.5
    * Cutting length [mm]: 200
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

    Oho cm3 ZLxexHEj-yU.jpg

    * Title: Homemade metal shear
    * Views: 331000
    * Likes: 3200
    * Comments: 123
    * Maximum sheet thickness [mm]: 3
    * Maximum thickness of plate [mm]: 3
    * Cutting length [mm]: 130
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

    Oho cm3 YEqdlJHwmiE.jpg

    * Title: Manual Sheet Shear
    * Views: 236000
    * Likes: 4600
    * Comments: 215
    * Maximum sheet thickness [mm]: 3.6
    * Cutting length [mm]: 200
    * High hardness steel blade: Yes
    * To screw on a metal bench: Yes

    Oho cm3 QrTWE0wVggk.jpg

  • Networking
    This section refers to contacting partners, associated organizations and experts
    Since the cases found on the internet provide enough information, it was not necessary to search for reference equipment in this way, it can be useful when working with unusual equipments

Development & documentation


  • Analisis of functions & structures

    From analyzing the operation and parts of the main reference machine and the rest of the examples obtained, a first list of components for the shear is generated

    Oho cm3 dt1.jpg

    During this process, some measurements of the parts and assemblies, essential for the design, are extracted

    Oho cm3 dt2.jpg

  • Technical solutions

    The OHO development team also proceeds to design and determine the engineering problems that arise, in order to obtain a quality product that can be manufactured with Appropriate Technologies

    Oho cm3 dt3.jpg

    One of the solutions generated by the technical team was the inclusion of some bushings in the joints, this to ensure that these joints do not get stuck and enough tightening to support the loads

    Oho cm3 dt5.jpg

  • Repo for Technical documentation

    There is an internal and self-managed Gitlab repository, where the preparation of plans, exploded views, the final parts list, details and annotations, among others, are controlled at a formal and technical level

    Oho cm3 gitlab1.jpg

  • Peer-Reviews

    Before continuing with manufacturing, a group of experts was convened to verify the plans and generate observations, in order to optimize the design and prevent errors during later stages

    Oho cm3 dt4.jpg

Manufacturing, tests and improvements


  • Workshop
    Determination of the workshop for manufacturing:
    Among the most important aspects to be fulfilled by the manufacturing workshop, we have:
    Pdc workshop3.jpg
    • It does not require industrial or specialized processes such as plastic processing, CNC machining, complex chemical processes, among others
    • It has basic tools for working with metal and wood at a non-industrial level
    • It has measuring instruments appropriate to the processes, such as: vernier, tape measure, thread counter, gauges, etc.
    • Includes painting equipment such as compressor and spray gun
    • It is a space large enough and ordered for manufacturing, assembly and painting operations
    • It has qualified personnel in basic and intermediate works with metal, wood, painting, among others
    • Some parts or processes that are not available may be purchased or ordered from more specialized stores and workshops
  • Purchase
    Purchase of materials and components:
    From the list of parts, the amounts of materials to be required from local suppliers were totaled
    Oho cm3 materials-list1.png
    • Structural profiles
    • Fasteners
    • Special profiles
    • Metal plates
    • Consumables
  • Tests and improvement
    Module tests, system tests, improvement of components:
    Some tests were carried out on the equipment, to verify the correct adjustment of the parts and the efficiency in its operation.
    Oho cm3 wtest1.jpg
    • Lateral slack: Apply moderate force on the lever, from left to right and vice versa, alternately. The plates do not tilt
    • Example of real use: Making cuts of the samples of plate and sheet
    • Visual detail of the cut: Straight shape of the cut, Straight edge, no burrs
  • Updates of technical documentation
    Updates of plans, parts lists, assembly instructions:
    • The main plates (2.1 to 2.3) were manufactured in a thickness of 12mm, which is sufficient, instead of the 16mm initially proposed
    • Modification in the length of the bushings, according to the new plate thicknesses
    • Pieces 2.5 and 2.6, manufactured in 1/2" square bar, available in the workshop
    • Mobile blade (piece 2.7), with dimensions adjusted according to the leaf spring piece achieved, recovered material
Plans are expected to be updated with these changes, in order to have accurate information regarding the equipment manufactured

Certification DIN Spec 3105


  • Formal audit
    Verification of the completeness of the documents:
    Oho cm3 gitlab2.jpg
    • Parts list
    • Drawings of all parts and assemblies
    • Assembly instructions
    • Optional documents, technical notes
In the image, it can be seen that this verification is complete, except for the previous corrections, which refer to the final update of the blueprints
  • Assignment of reviewers
    Search and assignment of peer-reviewers with sufficient expertise:
  • Peer-reviews
    Realization of the peer reviews, technical clarification, improvements: In process
  • Certificate
    Issue of the certificate: In process


+ General Reviews General Reviews

Reviews

Pos. Qty. Part Name Part code Part Type Specifications Review Status Show All Comments
A1 1 3D views

Edit Edit All

Item Reviews
A2 1 Exloded 3D views

Edit Edit All

Item Reviews
B Parts list

Edit Edit All

Item Reviews
1.0 1 Table structure

Edit Edit All

Item Reviews
1.1 2 Table angle Production Angle 1 1/2*1 1/2"*4mm, A36 steel

Edit Edit All

Item Reviews
1.2 2 Table side angle Production Angle 1 1/2*1 1/2"*4mm, A36 steel

Edit Edit All

Item Reviews
1.3 2 Table front angle Production Angle 1 1/2*1 1/2"*4mm, steel A36

Edit Edit All

Item Reviews
1.4 2 Table back leg angle Production Angle 1 1/2*1 1/2"*4mm, steel A36

Edit Edit All

Item Reviews
1.5 2 Table reinforcement angle Production Angle 1 1/2*1 1/2"*4mm, steel A36

Edit Edit All

Item Reviews
1.6 1 Angle2 table reinforcement Production Angle 1 1/2*1 1/2"*4mm, steel A36

Edit Edit All

Item Reviews
1.7 4 Anchor plate Production Plate 1 1/2*3/16", A36 steel

Edit Edit All

Item Reviews
2.0 1 Shear body

Edit Edit All

Item Reviews
2.1 1 Lower base plate Production Plate 16mm, steel A36

Edit Edit All

Item Reviews
2.2 1 Support center b Production Plate 16mm, steel A36

Edit Edit All

Item Reviews
2.3 1 Upper base plate Production Plate 16mm, steel A36

Edit Edit All

Item Reviews
2.4 2 Support plate Production Flat bar 1 1/2*3/16", steel A36

Edit Edit All

Item Reviews
2.5 1 Blade support1 Production Square bar 1/2", steel A36

Edit Edit All

Item Reviews
2.6 1 Blade support2 Production Square bar 1/2", steel A36

Edit Edit All

Item Reviews
2.7 1 Mobile blade Production Leaf spring 10mm, steel 9260, optional 13mm

Edit Edit All

Item Reviews
2.8 1 Fixed blade Production Leaf spring 10mm, steel 9260, optional 13mm

Edit Edit All

Item Reviews
2.9 2 Screw for pivot Standard Hex bolt 1/2*2 1/4" NC

Edit Edit All

Item Reviews
2.10 6 Fixed blade screw Standard Hexagonal screw 3/8*1 1/8" NC, optional l 1" hexagonal screw

Edit Edit All

Item Reviews
2.11 4 Pivot nut Standard Hex nut 1/2" NC

Edit Edit All

Item Reviews
2.12 2 Washer2 Standard Flat washer for 1/2" NC

Edit Edit All

Item Reviews
2.13 2 Washer Standard Flat washer for 3/8" NC

Edit Edit All

Item Reviews
2.14 4 Support nut Standard Hex nut 3/8" NC

Edit Edit All

Item Reviews
2.15 2 Support bushing Production Round bar 3/4", A36 steel

Edit Edit All

Item Reviews
3.0 1 Lever

Edit Edit All

Item Reviews
3.1 1 Lever arm Production Plate 12mm, A36 steel

Edit Edit All

Item Reviews
3.2 1 Lever bar Production Plate 3/16" or 3/4" round bar

Edit Edit All

Item Reviews
3.3 2 Lever arm Production Plate 12mm, A36 steel

Edit Edit All

Item Reviews
3.4 2 Lever bushing Production 3/4" round bar, A36 steel

Edit Edit All

Item Reviews
3.5 2 Union screw Standard Hex bolt 1/2*2 1/2" NC

Edit Edit All

Item Reviews
3.6 4 Rib nut Standard Hex nut 1/2" NC

Edit Edit All

Item Reviews

Report this page

OPEN HARDWARE OBSERVATORY 2020
| |
|||