Difference between revisions of "Corn mill"
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{{Projekt2 | {{Projekt2 | ||
|Images= | |Images=cm-My homemade corn mill 10-33 screenshot.png | ||
{{ProjektImages | {{ProjektImages | ||
|projectimage= | |projectimage= | ||
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{{ProjektComponent2 | {{ProjektComponent2 | ||
|cmptitle=Description | |cmptitle=Description | ||
|cmpimage= | |cmpimage=Corn mill foto 2.jpg | ||
|cmpimg= | |cmpimg= | ||
The diesel-powered hammer mill for corn processing is a robust and portable machine, powered by a reliable diesel engine, designed through reverse engineering from a home video. It features a simple yet effective design with a metal frame, hammers, and a screen for grinding corn. Easy to operate and maintain, it uses readily available materials and parts, making it cost-effective. The reverse engineering process exemplifies human ingenuity and problem-solving skills, creating a practical agricultural tool for rural communities. | The diesel-powered hammer mill for corn processing is a robust and portable machine, powered by a reliable diesel engine, designed through reverse engineering from a home video. It features a simple yet effective design with a metal frame, hammers, and a screen for grinding corn. Easy to operate and maintain, it uses readily available materials and parts, making it cost-effective. The reverse engineering process exemplifies human ingenuity and problem-solving skills, creating a practical agricultural tool for rural communities. | ||
Project development: Reverse engineering without adviser (B1, P1) | Project development: Reverse engineering without adviser (B1, P1) | ||
<!-- Reference: https://www.youtube.com/watch?v=anW5-WbnmtA&feature=emb_imp_woyt --> | |||
Reference: https://www.youtube.com/watch?v=anW5-WbnmtA&feature=emb_imp_woyt | |||
}} | }} | ||
<div style="margin:20px"></div> | <div style="margin:20px"></div> | ||
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<td style="display: table-cell;"> Grinding capacity | <td style="display: table-cell;"> Grinding capacity | ||
</td> | </td> | ||
<td style="display: table-cell;"> | <td style="display: table-cell;"> 30-60 kg/hr (estimated according to the [[#Tests, practical applications|test]] carried out) | ||
</td> | </td> | ||
</tr> | </tr> | ||
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{{ProjektComponent2 | {{ProjektComponent2 | ||
|cmptitle=PDF plans | |cmptitle=PDF plans | ||
|cmpimage= | |cmpimage=oseg_cm_corn-mill_1.01_p23.jpg | ||
|cmpfile1=Oseg cm corn-mill 1.01.pdf | |cmpfile1=Oseg cm corn-mill 1.01.pdf | ||
}} | }} | ||
{{ProjektComponent2 | {{ProjektComponent2 | ||
|cmptitle=CAD files | |cmptitle=CAD files | ||
|cmpimage= | |cmpimage=oseg_cm_3d1.jpg | ||
|cmpfile1=CAD-files.zip | |cmpfile1=CAD-files.zip | ||
|cmpfile2=Corn-mil STP-file.zip | |cmpfile2=Corn-mil STP-file.zip | ||
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[[File:Cm-0_3.png]] | <div style="border: solid;">[[File:Cm-0_3.png]]</div> | ||
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[[File:Cm-4.png]] | <div style="border: solid;">[[File:Cm-4.png]]</div> | ||
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[[File:Cm-3.png]] | <div style="border: solid;">[[File:Cm-3.png]]</div> | ||
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[[File:Cm-1_2.png]] | <div style="border: solid;">[[File:Cm-1_2.png]]</div> | ||
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<i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom out</i> | <i class="mw-customtoggle-div1" style="color:#1b599a;">Zoom out</i> | ||
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[[File:Cm-0_3.png]] | <div style="border: solid;">[[File:Cm-0_3.png]]</div> | ||
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[[File:Cm-4.png]] | <div style="border: solid;">[[File:Cm-4.png]]</div> | ||
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[[File:Cm-2.png]] | <div style="border: solid;">[[File:Cm-2.png]]</div> | ||
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[[File:Cm-1_2.png]] | <div style="border: solid;">[[File:Cm-1_2.png]]</div> | ||
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[[File:Cm-1.png]] | <div style="border: solid;">[[File:Cm-1.png]]</div> | ||
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On the original developer's video, you can see [https://www.youtube.com/watch?v=anW5-WbnmtA some explanations] about the parts of the corn mill | On the original developer's video, you can see [https://www.youtube.com/watch?v=anW5-WbnmtA some explanations] about the parts of the corn mill | ||
}} | }} | ||
< | <div style="margin:20px"></div> | ||
{{ProjektComponent2 | |||
|cmptitle=Tests, practical applications | |||
|cmpimage=cm-Corn_mill_screenshots_new_Page1_Image2.jpg | |||
|cmpimg= | |||
It can be seen that the equipment is put to the test, obtaining about 1 kg of product, for 2 minutes, watch [https://youtu.be/anW5-WbnmtA?t=407 this moment of the video]. | |||
}} | |||
|Materials={{ProjektMaterials | |Materials={{ProjektMaterials | ||
|matpartnumber=0 | |matpartnumber=0 |
Latest revision as of 19:19, 20 April 2023
Project data
Category: Mills URL (first publication): https://www.youtube.com/watch?v=pHjd-Ir2YfI Keywords: corn mill, grinder, flour homemade, diesel engine diy License: CC BY-SA Project status: Active Certification status: In process
Contains PDF-drawings: Yes CAD files are editable: Yes Assembly instructions are published: Yes Bill of materials is published: Yes
no no
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Project details
Description
The diesel-powered hammer mill for corn processing is a robust and portable machine, powered by a reliable diesel engine, designed through reverse engineering from a home video. It features a simple yet effective design with a metal frame, hammers, and a screen for grinding corn. Easy to operate and maintain, it uses readily available materials and parts, making it cost-effective. The reverse engineering process exemplifies human ingenuity and problem-solving skills, creating a practical agricultural tool for rural communities.
Project development: Reverse engineering without adviser (B1, P1)
Technical data
Feature | Detail |
---|---|
Shaft diameter | 20mm |
Hopper size | 0.6 m (L) x 0.2 m (W) x 0.2 m (H) |
Grinding capacity | 30-60 kg/hr (estimated according to the test carried out) |
Technical documentation
Reverse engineering of the corn mill
A home video was used to design the corn mill using reverse engineering through perspective correction by photo match. This involved analyzing the video footage and extracting measurements and dimensions to create a 3D model of the corn mill. The video provided a unique perspective of the corn mill and allowed for an accurate design to be created.
The reverse engineering process involved analyzing the perspective of the video and correcting any distortions caused by the camera angle. The resulting corn mill design can be efficient and cost-effective, with sturdy construction and customizable features.
Assembly instructions
Here are some plans with the assembly sets and pieces.
On the original developer's video, you can see some explanations about the parts of the corn mill
Tests, practical applications
It can be seen that the equipment is put to the test, obtaining about 1 kg of product, for 2 minutes, watch this moment of the video.
+ General Reviews
Reviews
Pos. | Qty. | Part Name | Part code | Part Type | Specifications | Review Status | Show All Comments | |
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0 | Corn mill / Mais Mühle / Molino de maíz | Production |
REV1: Approved |
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1 | 1 | Base Frame / Grundrahmen / Marco Base | Production |
REV1: Approved |
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1.1 | 2 | Frame 2 / Rahmen 2 / Marco 2 | 002 | Production |
REV1: Approved |
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1.2 | 2 | Frame 1 / Rahmen 1 / Marco 1 | 001 | Production |
REV1: Approved |
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1.3 | 1 | Round Tube 1 1/8 / Rundrohr 1 1/8 / Tubo Redondo 1 1/8 | 004 | Production |
REV1: Approved |
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1.4 | 1 | Tube 1x1 / Rohr 1x1 / Tubo1x1 | 003 | Production |
REV1: Approved |
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2 | 1 | Lower Funnel / Unterer Trichter / Tolva Inferior | Production |
REV1: Approved |
||||
2.1 | 2 | Lower Funnel 1 / Unterer Trichter 1 / Tolva Inferior 1 | 006 | Production |
REV1: Approved |
|||
2.2 | 2 | Lower Funnel 2 / Unterer Trichter 2 / Tolva Inferior 2 | 005 | Production |
REV1: Approved |
|||
2.3 | 1 | Angle Base 1 / Winkelbasis 1 / Base Angulo 1 | A001 | Production |
REV1: Approved |
|||
2.4 | Angle Base 2 / Winkelbasis 2 / Base Angulo 2 | Production |
REV1: Approved |
|||||
3 | 1 | Pulley Disc / Riemenscheibe / Disco Polea | Production |
REV1: Approved |
||||
3.1 | 1 | Bush Tapered / Buchse / Bocina | 015 | Production |
REV1: Approved |
|||
3.2 | 5 | Disc / Scheibe / Disco Polea | 014 | Production |
REV1: Approved |
|||
3.3 | 5 | Bolt / Bolzen / Pasador | 011 | Production |
REV1: Approved |
|||
3.4 | 4 | Spacer / Distanzscheibe / Separador | 016 | Production |
REV1: Approved |
|||
3.5 | 8 | Hammer / / Martillo | 013 | Production |
REV1: Approved |
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3.6 | 2 | Housing Bearing / Gehaeuselager / Chumacera | Buy | 24200-20204 |
REV1: Approved |
|||
3.7 | 1 | Axis / Achse / Eje | 010 | Production |
REV1: Approved |
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3.8 | 1 | Pulley / Riemenscheibe / Polea | 009 | Production |
REV1: Approved |
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3.9 | 2 | Key / Schluessel / Chaveta | 012 | Production |
REV1: Approved |
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4 | 1 | Upper Hopper / Oberer Trichter / Tolba Superior | Production |
REV1: Approved |
||||
4.1 | 2 | Side Part Funnel 1 / Seitenteil Trichter 1 / Lateral Tolva 1 | 017 | Production |
REV1: Approved |
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4.2 | 1 | Side Part Funnel 18A / Seitenteil Trichter 18A / Lateral Tolva 18A | 018A | Production |
REV1: Approved |
|||
4.3 | 2 | Side Part Funnel 4 / Seitenteil Trichter 4 / Lateral Tolva 4 | 020 | Production |
REV1: Approved |
|||
4.4 | 2 | Side Part Funnel 3 / Seitenteil Trichter 3 / Lateral Tolva 3 | 021 | Production |
REV1: Approved |
|||
4.5 | 4 | Side Part Funnel 5 / Seitenteil Trichter 5 / Lateral Tolva 5 | 019 | Production |
REV1: Approved |
|||
4.6 | 1 | Side Part Funnel 6 / Seitenteil Trichter 6 / Lateral Tolva 6 | 024 | Production |
REV1: Approved |
|||
4.7 | 1 | Side Part Funnel 7 / Seitenteil Trichter 7 / Lateral Tolva 7 | 023 | Production |
REV1: Approved |
|||
4.8 | 1 | Side Part Funnel 8 / Seitenteil Trichter 8 / Lateral Tolva 8 | 022 | Production |
REV1: Approved |
|||
4.9 | 1 | Side Part Funnel 2A / Seitenteil Trichter 2A / Lateral Tolva 2A | 018 | Production |
REV1: Approved |
|||
4.10 | 1 | Gate / Tor / Compuerta | 026 | Production |
REV1: Approved |
|||
4.11 | 1 | Lever / Hebel / Palanca | 025 | Production |
REV1: Approved |
|||
5 | 1 | Hinge / Scharnier / Bisagra | Buy | 72-1-3635 |
REV1: Approved |
|||
6 | 1 | Closure / Verschluss / Cierre | Buy | 420091 |
REV1: Approved |
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