Zigzag Solar water heater

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Zigzag Solar water heater

Basic Data

Category: Solar collectors

URL (first publication): https://www.wot.utwente.nl/publications/zigzag.pdf

Keywords: zigzag, solar energy, heater, water, sustainable, boiling, communities

License: CC BY-SA 4.0

Organization: WOT

Project status: Active

Certification status: In process

Technical documentation

Maturity of the project: prototype


Contains PDF-drawings: Yes

Assembly instructions are published: Yes

Bill of materials is published: Yes







no

yes yes








Oseg zswh A1 zigzag solar water heater 000.jpg

Description

Blueprints and instructions for the construction of a solar water heater

Based on manual published by WOT. It may be helpful in constructing solar collectors and building hot water systems especially for communities using large quantities of hot water.

This project is published under the terms of the CC-BY-SA licence.

Technical documentation

Structure analysis

Structure sim.jpg


+ General Reviews General Reviews

Parts list

Pos. Qty. Part Name Part code Part Type Specifications Review Status Show All Comments
A1 zigzag solar water heater A1

REV1: Approved

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A2 zigzag solar water heater A2

REV1: Approved

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B Part list B

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C1 Technical notes C1 General notes

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C2 Technical notes C2 Hydraulic scheme

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1.0 3 The Absorber 1.0

REV1: Approved

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1.1 3 1/2" galvanised pipe 1.1 Production galvanised iron

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1.2 3 galvanised sheet 1.2 Production One 1.22*2.44 sheet

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1.3 16 saddles 1.3 Production 0.5 mm, galvanised sheet

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1.4 64 rivets 9,4 x 18 1.4 Standard rivets 9,4 x 18 expand

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2.0 3 collector-box 2.0

REV1: Approved

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2.1 6 sides planks 2.1 Production pine wood or similar

REV1: Approved
REV2: Approved

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2.2 6 front planks 2.2 Production pine wood or similar

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2.3 6 supporting laths 2.3 Production pine wood or similar

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2.4 3 bottom plank 2.4 Production pine wood or similar

REV1: Approved

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2.5 3 insulating material 2.5 Production For thermal insulation material, the following can be used, among others:
 -  polystyrene,  -  fiberglass, -  empty bags of fibre with sawdust, -  Coconut-fibre.
With good radiation and thermal insulation, the system can produce water between 40 and 70 °C.

REV1: Approved

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2.6 3 cover glass 2.6 Production 4 mm glass

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2.7 8 rubber strip 2.7 Production rubber

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2.8 3 angle section 2.8 Production Angle section aluminum 25x25x3; L: 1180

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3.0 1 insulated storage tank 3.0

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3.1 1 storage tank 3.1 Standard 200-litredrum 867 height * 584 diam [mm]

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3.2 4 galvanised pipe 1/2" 3.2 Production galvanised iron

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3.3 2 galvanised pipe 3/4" 3.3 Production galvanised iron

REV1: Approved

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3.4 1 insulating material 3.4 Production For thermal insulation material, the following can be used, among others:
 -  polystyrene,  -  fiberglass, -  empty bags of fibre with sawdust, -  Coconut-fibre.
With good radiation and thermal insulation, the system can produce water between 40 and 70 °C.

REV1: Approved

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Item Reviews
4.0 the buffer tank 4.0

REV1: Approved

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4.1 1 buffer tank 4.1 Standard half 200-litre drum 433 height * 584 diam [mm]

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4.2 3 galvanised pipe 1/2" 4.2 Production galvanised iron

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4.3 1 floating gauge 4.3 Standard Tank float valve, 15 gpm, 60 psi, 1/2" NPT

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5.0 1 foundation storage tank 5.0

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5.1 4 steel-pipe 50x50x500 5.1 Production steel A36

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5.2 2 steel-pipe 50x50x600 5.2 Production steel A36

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5.3 2 steel-pipe 50x50x800 5.3 Production steel A36

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5.4 2 steel-pipe 50x50x1050 5.4 Production steel A36

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5.5 4 steel-pipe 50x50x1800 5.5 Production steel A36

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5.6 6 rectangular flancher 5.6 Production steel C45

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5.7 2 steel-pipe 50x50x1067 5.7 Production steel A36

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5.8 2 steel-pipe 50x50x784 5.8 Production steel A36

REV1: Approved

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5.9 2 steel-pipe 50x50x400 5.9 Production steel A36

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5.10 2 steel-pipe 50x50x810 5.10 Production steel A36

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5.11 2 steel-pipe 50x50x1081 5.11 Production steel A36

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5.12 2 steel-pipe 50x50x1290 5.12 Production steel A36

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5.13 2 steel-pipe 50x50x500 5.13 Production steel A36

REV1: Approved

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6.0 1 base collector 6.0 inclination depends on the region

REV1: Approved

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6.1 2 steel-pipe 50x50x330 6.1 Production steel A36

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6.2 2 steel-pipe 50x50x600 6.2 Production steel A36

REV1: Approved

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6.3 2 steel-pipe 50x50x800 6.3 Production steel A36

REV1: Approved

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6.4 2 steel-pipe 50x50x2300 6.4 Production steel A36

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7.0 pipe fitting and accesories 7.0

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7.1 6 galvanised pipe 1/2" x 450 7.1 Standard galvanised iron

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7.2 3 galvanised pipe 1/2" x 600 7.2 Standard galvanised iron

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7.3 2 galvanised pipe 1/2" x 830 7.3 Standard galvanised iron

REV1: Approved

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7.4 10 galvanised elbow 1/2"-90° 7.4 Standard galvanised iron

REV1: Approved

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7.5 4 galvanised tee 1/2"-90° 7.5 Standard galvanised iron

REV1: Approved

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