Difference between revisions of "Zigzag Solar water heater"

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|cmpfile1=Oseg zswh CAD-files.zip
|cmpfile1=Oseg zswh CAD-files.zip
|cmpfile2=Oseg zswh STP-files.zip
|cmpfile2=Oseg zswh STP-files.zip
}}{{ProjektComponent
|cmptitle=Structure analysis
|cmpimage=Structure sim.jpg
|cmpfile1=Oseg zswh structure-analysis.pdf
}}
}}
|Materials={{ProjektMaterials
|Materials={{ProjektMaterials
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|matpdffile=Oseg zswh A1 zigzag solar water heater.pdf
|matpdffile=Oseg zswh A1 zigzag solar water heater.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=A2
|matpartnumber=A2
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|matdrawingsheet=A2
|matdrawingsheet=A2
|matpdffile=Oseg zswh A2 zigzag solar water heater.pdf
|matpdffile=Oseg zswh A2 zigzag solar water heater.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=B
|matpartnumber=B
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|matpdffile=Oseg zswh B zigzag solar water heater.pdf
|matpdffile=Oseg zswh B zigzag solar water heater.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=C1
|matpartnumber=C1
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|matspec=General notes
|matspec=General notes
|matpdffile=Oseg zswh C1 technical-notes.pdf
|matpdffile=Oseg zswh C1 technical-notes.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=C2
|matpartnumber=C2
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|matspec=Hydraulic scheme
|matspec=Hydraulic scheme
|matpdffile=Oseg zswh C2 hydraulic-scheme.pdf
|matpdffile=Oseg zswh C2 hydraulic-scheme.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=1.0
|matpartnumber=1.0
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|matdrawingsheet=1.0
|matdrawingsheet=1.0
|matpdffile=Oseg zswh 1.0 absorber collector.pdf
|matpdffile=Oseg zswh 1.0 absorber collector.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=1.1
|matpartnumber=1.1
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|matspec=galvanised iron
|matspec=galvanised iron
|matpdffile=Oseg zswh 1.1 zig-zag 1 2 galvanised pipe.pdf
|matpdffile=Oseg zswh 1.1 zig-zag 1 2 galvanised pipe.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=1.2
|matpartnumber=1.2
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|matpdffile=Oseg zswh 1.2 galvanised sheet.pdf
|matpdffile=Oseg zswh 1.2 galvanised sheet.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=1.3
|matpartnumber=1.3
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|matpdffile=Oseg zswh 1.3 saddles.pdf
|matpdffile=Oseg zswh 1.3 saddles.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=1.4
|matpartnumber=1.4
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|matspec=rivets 9,4 x 18 expand
|matspec=rivets 9,4 x 18 expand
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.0
|matpartnumber=2.0
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|matdrawingsheet=2.0
|matdrawingsheet=2.0
|matpdffile=Oseg zswh 2.0 collector box.pdf
|matpdffile=Oseg zswh 2.0 collector box.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.1
|matpartnumber=2.1
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|matpdffile=Oseg zswh 2.1 sides planks.pdf
|matpdffile=Oseg zswh 2.1 sides planks.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.2
|matpartnumber=2.2
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|matpdffile=Oseg zswh 2.2 front planks.pdf
|matpdffile=Oseg zswh 2.2 front planks.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.3
|matpartnumber=2.3
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|matspec=pine wood or similar
|matspec=pine wood or similar
|matpdffile=Oseg zswh 2.3 sides planks.pdf
|matpdffile=Oseg zswh 2.3 sides planks.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.4
|matpartnumber=2.4
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|matpdffile=Oseg zswh 2.4 bottom planks.pdf
|matpdffile=Oseg zswh 2.4 bottom planks.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
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|matpartnumber=2.5
|matpartnumber=2.5
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|matpdffile=Oseg zswh 2.5 sides planks.pdf
|matpdffile=Oseg zswh 2.5 sides planks.pdf
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|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.6
|matpartnumber=2.6
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|matpdffile=Oseg zswh 2.6 cover glass.pdf
|matpdffile=Oseg zswh 2.6 cover glass.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.7
|matpartnumber=2.7
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|matpdffile=Oseg zswh 2.7 rubber strip.pdf
|matpdffile=Oseg zswh 2.7 rubber strip.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=2.8
|matpartnumber=2.8
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|matspec=Angle section aluminum 25x25x3; L: 1180
|matspec=Angle section aluminum 25x25x3; L: 1180
|matpdffile=Oseg zswh 2.8 angles section.pdf
|matpdffile=Oseg zswh 2.8 angles section.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
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|matpartnumber=3.0
|matpartnumber=3.0
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|matdrawingsheet=3.0
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|matpdffile=Oseg zswh 3.0 insulated storage tank.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
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|matpartnumber=3.1
|matpartnumber=3.1
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|matpdffile=Oseg zswh 3.1 storage tank.pdf
|matpdffile=Oseg zswh 3.1 storage tank.pdf
|status_rev_1=approved
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}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=3.2
|matpartnumber=3.2
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|matspec=galvanised iron
|matspec=galvanised iron
|matpdffile=Oseg zswh 3.2 galvanised pipe 1 2 .pdf
|matpdffile=Oseg zswh 3.2 galvanised pipe 1 2 .pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=3.3
|matpartnumber=3.3
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|matspec=galvanised iron
|matspec=galvanised iron
|matpdffile=Oseg zswh 3.3 galvanised pipe 3 4 .pdf
|matpdffile=Oseg zswh 3.3 galvanised pipe 3 4 .pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=3.4
|matpartnumber=3.4
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|matpdffile=Oseg zswh 3.4 insulating material.pdf
|matpdffile=Oseg zswh 3.4 insulating material.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
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|matpartnumber=4.0
|matpartnumber=4.0
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|matpdffile=Oseg zswh 4.0 the buffer tank.pdf
|matpdffile=Oseg zswh 4.0 the buffer tank.pdf
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|status_rev_2=approved
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|matpartnumber=4.1
|matpartnumber=4.1
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|matpdffile=Oseg zswh 4.1 buffer tank.pdf
|matpdffile=Oseg zswh 4.1 buffer tank.pdf
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|matpartnumber=4.2
|matpartnumber=4.2
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|matspec=galvanised iron
|matspec=galvanised iron
|matpdffile=Oseg zswh 4.2 galvanised pipe 1 2 .pdf
|matpdffile=Oseg zswh 4.2 galvanised pipe 1 2 .pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=4.3
|matpartnumber=4.3
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|matspec=Tank float valve, 15 gpm, 60 psi, 1/2" NPT
|matspec=Tank float valve, 15 gpm, 60 psi, 1/2" NPT
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.0
|matpartnumber=5.0
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|matpdffile=Oseg zswh 5.0 foundation storage tank.pdf
|matpdffile=Oseg zswh 5.0 foundation storage tank.pdf
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}}{{ProjektMaterials
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|matpartnumber=5.1
|matpartnumber=5.1
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|matspec=steel A36
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|matpdffile=Oseg zswh 5.1 steel pipe 50x50x500.pdf
|matpdffile=Oseg zswh 5.1 steel pipe 50x50x500.pdf
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|status_rev_2=approved
}}{{ProjektMaterials
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|matpartnumber=5.2
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|matpartnumber=5.3
|matpartnumber=5.3
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|matpdffile=Oseg zswh 5.3 steel pipe 50x50x800.pdf
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}}{{ProjektMaterials
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|matpartnumber=5.4
|matpartnumber=5.4
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|matpartnumber=5.5
|matpartnumber=5.5
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|matpdffile=Oseg zswh 5.5 steel pipe 50x50x1800.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.6
|matpartnumber=5.6
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|matpdffile=Oseg zswh 5.6 rectabgular flancher 90x90x5.pdf
|matpdffile=Oseg zswh 5.6 rectabgular flancher 90x90x5.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.7
|matpartnumber=5.7
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|matpdffile=Oseg zswh 5.7 steel pipe 50x50x1067.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.8
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|matpartnumber=5.9
|matpartnumber=5.9
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|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.10
|matpartnumber=5.10
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|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.11
|matpartnumber=5.11
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|matspec=steel A36
|matpdffile=Oseg zswh 5.11 steel pipe 50x50x1081.pdf
|matpdffile=Oseg zswh 5.11 steel pipe 50x50x1081.pdf
|status_rev_1=approved
|status_rev_2=action required
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.12
|matpartnumber=5.12
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|matspec=steel A36
|matspec=steel A36
|matpdffile=Oseg zswh 5.12 steel pipe 50x50x1290.pdf
|matpdffile=Oseg zswh 5.12 steel pipe 50x50x1290.pdf
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=5.13
|matpartnumber=5.13
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|matspec=steel A36
|matspec=steel A36
|matpdffile=Oseg zswh 5.13 steel pipe 50x50x500.pdf
|matpdffile=Oseg zswh 5.13 steel pipe 50x50x500.pdf
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|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=6.0
|matpartnumber=6.0
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|matpdffile=Oseg zswh 6.0 foundation storage tank.pdf
|matpdffile=Oseg zswh 6.0 foundation storage tank.pdf
|status_rev_1=approved
|status_rev_1=approved
|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=6.1
|matpartnumber=6.1
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|matspec=steel A36
|matpdffile=Oseg zswh 6.1 steel pipe 50x50x330.pdf
|matpdffile=Oseg zswh 6.1 steel pipe 50x50x330.pdf
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|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=6.2
|matpartnumber=6.2
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|matpartnumber=6.3
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|matpartnumber=6.4
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|matpdffile=Oseg zswh 6.4 steel pipe 50x50x2300.pdf
|status_rev_1=approved
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}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=7.0
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|matdesc=pipe fitting and accesories
|matdesc=pipe fitting and accesories
|matdrawingsheet=7.0
|matdrawingsheet=7.0
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|status_rev_2=approved
}}{{ProjektMaterials
}}{{ProjektMaterials
|matpartnumber=7.1
|matpartnumber=7.1
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|matparttype=standard
|matparttype=standard
|matspec=galvanised iron
|matspec=galvanised iron
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|status_rev_2=approved
}}{{ProjektMaterials
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|matpartnumber=7.2
|matpartnumber=7.2
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|matpartnumber=7.3
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}}{{ProjektMaterials
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|matpartnumber=7.4
|matpartnumber=7.4
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|matparttype=standard
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|matspec=galvanised iron
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|matpartnumber=7.5
|matpartnumber=7.5
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|matparttype=standard
|matparttype=standard
|matspec=galvanised iron
|matspec=galvanised iron
|status_rev_1=approved
|status_rev_2=approved
}}
}}
|certificate_requested=No
|certificate_requested=No
|certificate_status=in process
|certificate_status=in process
|reviewer1=Xtech2020 review
|reviewer1=Xtech2020 review
|reviewer2=Thehunter
}}
}}

Revision as of 14:34, 6 April 2021


Zigzag Solar water heater

Basic Data

Category: Solar collectors

URL (first publication): https://www.wot.utwente.nl/publications/zigzag.pdf

Keywords: zigzag, solar energy, heater, water, sustainable, boiling, communities

License: CC BY-SA 4.0

Organization: WOT

Project status: Active

Certification status: In process

Technical documentation

Maturity of the project: prototype


Contains PDF-drawings: Yes

Assembly instructions are published: Yes

Bill of materials is published: Yes







no

yes yes








Oseg zswh A1 zigzag solar water heater 000.jpg

Description

Blueprints and instructions for the construction of a solar water heater

Based on manual published by WOT. It may be helpful in constructing solar collectors and building hot water systems especially for communities using large quantities of hot water.

This project is published under the terms of the CC-BY-SA licence.

Technical documentation

Structure analysis

Structure sim.jpg


+ General Reviews General Reviews

Parts list

Pos. Qty. Part Name Part code Part Type Specifications Review Status Show All Comments
A1 zigzag solar water heater A1

REV1: Approved
REV2: Approved

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Item Reviews
A2 zigzag solar water heater A2

REV1: Approved
REV2: Approved

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Item Reviews
B Part list B

REV1: Approved
REV2: Approved

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Item Reviews
C1 Technical notes C1 General notes

REV1: Approved
REV2: Approved

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Item Reviews
C2 Technical notes C2 Hydraulic scheme

REV1: Approved
REV2: Approved

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Item Reviews
1.0 3 The Absorber 1.0

REV1: Approved
REV2: Approved

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Item Reviews
1.1 3 1/2" galvanised pipe 1.1 Production galvanised iron

REV1: Approved
REV2: Approved

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Item Reviews
1.2 3 galvanised sheet 1.2 Production One 1.22*2.44 sheet

REV1: Approved
REV2: Approved

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Item Reviews
1.3 16 saddles 1.3 Production 0.5 mm, galvanised sheet

REV1: Approved
REV2: Approved

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Item Reviews
1.4 64 rivets 9,4 x 18 1.4 Standard rivets 9,4 x 18 expand

REV1: Approved
REV2: Approved

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Item Reviews
2.0 3 collector-box 2.0

REV1: Approved
REV2: Approved

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Item Reviews
2.1 6 sides planks 2.1 Production pine wood or similar

REV1: Approved
REV2: Approved

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Item Reviews
2.2 6 front planks 2.2 Production pine wood or similar

REV1: Approved
REV2: Approved

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Item Reviews
2.3 6 supporting laths 2.3 Production pine wood or similar

REV1: Approved
REV2: Approved

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Item Reviews
2.4 3 bottom plank 2.4 Production pine wood or similar

REV1: Approved
REV2: Approved

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Item Reviews
2.5 3 insulating material 2.5 Production For thermal insulation material, the following can be used, among others:
 -  polystyrene,  -  fiberglass, -  empty bags of fibre with sawdust, -  Coconut-fibre.
With good radiation and thermal insulation, the system can produce water between 40 and 70 °C.

REV1: Approved
REV2: Approved

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Item Reviews
2.6 3 cover glass 2.6 Production 4 mm glass

REV1: Approved
REV2: Approved

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Item Reviews
2.7 8 rubber strip 2.7 Production rubber

REV1: Approved
REV2: Approved

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Item Reviews
2.8 3 angle section 2.8 Production Angle section aluminum 25x25x3; L: 1180

REV1: Approved
REV2: Approved

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Item Reviews
3.0 1 insulated storage tank 3.0

REV1: Approved
REV2: Approved

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Item Reviews
3.1 1 storage tank 3.1 Standard 200-litredrum 867 height * 584 diam [mm]

REV1: Approved
REV2: Approved

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Item Reviews
3.2 4 galvanised pipe 1/2" 3.2 Production galvanised iron

REV1: Approved
REV2: Approved

Edit Edit All

Item Reviews
3.3 2 galvanised pipe 3/4" 3.3 Production galvanised iron

REV1: Approved
REV2: Approved

Edit Edit All

Item Reviews
3.4 1 insulating material 3.4 Production For thermal insulation material, the following can be used, among others:
 -  polystyrene,  -  fiberglass, -  empty bags of fibre with sawdust, -  Coconut-fibre.
With good radiation and thermal insulation, the system can produce water between 40 and 70 °C.

REV1: Approved
REV2: Approved

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4.0 the buffer tank 4.0

REV1: Approved
REV2: Approved

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4.1 1 buffer tank 4.1 Standard half 200-litre drum 433 height * 584 diam [mm]

REV1: Approved
REV2: Approved

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4.2 3 galvanised pipe 1/2" 4.2 Production galvanised iron

REV1: Approved
REV2: Approved

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4.3 1 floating gauge 4.3 Standard Tank float valve, 15 gpm, 60 psi, 1/2" NPT

REV1: Approved
REV2: Approved

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5.0 1 foundation storage tank 5.0

REV1: Approved
REV2: Approved

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5.1 4 steel-pipe 50x50x500 5.1 Production steel A36

REV1: Approved
REV2: Approved

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5.2 2 steel-pipe 50x50x600 5.2 Production steel A36

REV1: Approved
REV2: Approved

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5.3 2 steel-pipe 50x50x800 5.3 Production steel A36

REV1: Approved
REV2: Approved

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5.4 2 steel-pipe 50x50x1050 5.4 Production steel A36

REV1: Approved
REV2: Approved

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5.5 4 steel-pipe 50x50x1800 5.5 Production steel A36

REV1: Approved
REV2: Approved

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5.6 6 rectangular flancher 5.6 Production steel C45

REV1: Approved
REV2: Approved

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5.7 2 steel-pipe 50x50x1067 5.7 Production steel A36

REV1: Approved
REV2: Approved

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5.8 2 steel-pipe 50x50x784 5.8 Production steel A36

REV1: Approved
REV2: Approved

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5.9 2 steel-pipe 50x50x400 5.9 Production steel A36

REV1: Approved
REV2: Approved

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5.10 2 steel-pipe 50x50x810 5.10 Production steel A36

REV1: Approved
REV2: Approved

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5.11 2 steel-pipe 50x50x1081 5.11 Production steel A36

REV1: Approved
REV2: Action required

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5.12 2 steel-pipe 50x50x1290 5.12 Production steel A36

REV1: Approved
REV2: Approved

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5.13 2 steel-pipe 50x50x500 5.13 Production steel A36

REV1: Approved
REV2: Approved

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6.0 1 base collector 6.0 inclination depends on the region

REV1: Approved
REV2: Approved

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6.1 2 steel-pipe 50x50x330 6.1 Production steel A36

REV1: Approved
REV2: Approved

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6.2 2 steel-pipe 50x50x600 6.2 Production steel A36

REV1: Approved
REV2: Approved

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6.3 2 steel-pipe 50x50x800 6.3 Production steel A36

REV1: Approved
REV2: Approved

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6.4 2 steel-pipe 50x50x2300 6.4 Production steel A36

REV1: Approved
REV2: Approved

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7.0 pipe fitting and accesories 7.0

REV1: Approved
REV2: Approved

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7.1 6 galvanised pipe 1/2" x 450 7.1 Standard galvanised iron

REV1: Approved
REV2: Approved

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7.2 3 galvanised pipe 1/2" x 600 7.2 Standard galvanised iron

REV1: Approved
REV2: Approved

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7.3 2 galvanised pipe 1/2" x 830 7.3 Standard galvanised iron

REV1: Approved
REV2: Approved

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7.4 10 galvanised elbow 1/2"-90° 7.4 Standard galvanised iron

REV1: Approved
REV2: Approved

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7.5 4 galvanised tee 1/2"-90° 7.5 Standard galvanised iron

REV1: Approved
REV2: Approved

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OPEN HARDWARE OBSERVATORY 2020
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